|
S/1995/215
23 March 1995
NOTE
BY THE SECRETARY-GENERAL
The Secretary-General
has the honour to transmit to the members of the Security Council the
attached communication that he has received from the Director General
of the International Atomic Energy Agency (IAEA).
Annex
Letter dated 17 March
1995 from the Director General
of the International Atomic Energy Agency addressed to the Secretary-general
By document
S/22872/Rev.l dated 20 September 1991, you transmitted to the Security
Council the revised plan of the International Atomic Energy Agency (IAEA)
for future ongoing monitoring and verification of Iraq's compliance with
paragraph 12 of part C of Security Council resolution 687 (1991) and with
the requirements of paragraphs 3 and 5 of resolution 707 (1991). A corrigendum
was issued on 10 October 1991 (S/22872/Rev.l/Corr.l) .
In 11
October 1991 the Security Council adopted resolution 715 (1991} in which,
acting under Chapter VII of the Charter of the United Nations, inter
alia, it:
(a) Approved
the plan submitted by the Director General of IAEA contained in document
S/22872/Rev.l and Corr.l;
(b) Requested
the Director General of IAEA to carry out, with the assistance
and cooperation of the Special Commission, the plan submitted by him contained
in document S/22872/Rev.l and Corr.l;
I wish
now to refer to paragraph 41 of the IAEA plan contained in document S/22872/Rev.l
and Corr.l, which reads as follows:
"The plan may only be revised by the Security Council.
The IAEA may, however, after informing the Security Council, update and
revise the annexes in the light of information and experience gained in
the course of the implementation of resolutions 687 and 707 of the plan.
The IAEA shall inform Iraq of any such change."
A first
update and revision of annex 3 to the plan was communicated through you
to the Security Council in document S/24300 dated 16 July 1992. IAEA has
now determined that a further update and revision of annex 3 to document
S/22872/Rev.l and Corr.l is warranted in the light of discussions held
with international experts concerning the export/import monitoring mechanism
for Iraq called for in paragraph 7 of Security Council resolution 715
(1991).
Accordingly,
as provided for in paragraph 41 of the plan, IAEA wishes to inform the
Security Council, through you, that annex 3 will be amended as reflected
in the attachment to the present letter and that the Iraqi authorities
will be so informed.
I shall
be grateful if you would bring this matter to the attention of the Security
Council.
{Signed)
Hans BLIX
ANNEX
3
LIST
OF ITEMS TO BE REPORTED TO IAEA
Revision
dated 16 March 1995
GENERAL
NOTE
1.
INTRODUCTION
As reflected
in the IAEA's Plan for Ongoing Monitoring and Verification (OMV) of Iraq's
compliance with paragraph 12 of part C of Security Council Resolution
687 (1991) and with the requirements of paragraphs 3 and 5 of resolution
707 (1991), the objectives of Annex 3 to the OMV plan are the following:
i) To
identify items prohibited to Iraq under paragraph 12 of resolution 687
(1991) the existence in Iraq of any items in this category must be declared
by Iraq under the provision of the IAEA's OMV Plan. Pursuant to paragraph
12 of resolution 687, the IAEA is authorized to dispose of these items
through, "destruction removal or rendering harmless as appropriate".
The transfer
of any item in this category to Iraq, as well as the transfer of "technology"
directly associated with, or required for, the "development",
"production" or "use" of the item, is also prohibited.
It should be noted that the prohibited items, flagged with an asterisk
in Annex 3, also include some of the "dual-use" commodities
listed in the Annexes of the "Guidelines for Transfers of Nuclear-Related
Dual-Use Equipment, Material, and Related Technology" (see IAEA
documents INFCIRC/254/Rev. I/Part I dated July 1992, INFCIRC/254/Rev.l/Part
2, dated July 1992, and INFCIRC/254/Rev. I/Part I/Mod 2, dated April 1994).
ii)
To identify items which are directly relevant to research and development
activities in the area of peaceful applications of nuclear energy and
which are not prohibited under paragraph 12 of resolution 687 (1991).
These items, which include certain nuclear material, dedicated-use nuclear
equipment, research and power reactors and components thereof, nuclear
fuel cycle related plants, components thereof and related technology,
must be declared by Iraq to the IAEA under the provisions of the OMV Plan.
While
resolution 687 (1991) does not prohibit the conduct of non-weapons-related
nuclear activities by Iraq, paragraph 3 vi) of resolution 707 (1991) currently
limits nuclear activities in Iraq to the "use of isotopes for medical,
agricultural, or industrial purposes". This proscription is to remain
operative until such time as "the Security Council determines that
Iraq is in full compliance with this resolution [707 (1991)] and paragraphs
12 and 13 of resolution 687 (1991) and the IAEA determines that Iraq is
in full compliance with its safeguards agreement with the Agency".
Until these restrictions are lifted, items in this category which have
been located in Iraq, are controlled by the IAEA under its OMV Plan to
verify Iraq's compliance with these restrictions.
When the
restrictions imposed in paragraph 3 vi) of resolution 707 (1991) are lifted,
items falling in this category will be released for use by Iraq and their
use will be monitored under the IAEA's OMV Plan.
Until
such restrictions are lifted the transfer to Iraq of items in this category
is prohibited except for those items related to the non-proscribed nuclear
applications in medicine, agriculture and industry.
The transfer
to Iraq of items for use in non-proscribed nuclear activities i.e., the
use of isotopes for medical, agricultural, or industrial purposes, continues
to be circumscribed by the general sanctions imposed on Iraq by the Security
Council in resolutions 661 (1990) and 670 (1990).
iii) To
identify "dual-use" materials, equipment and related technology
which could be of significant value in pursuit of a nuclear weapons program
or of nuclear fuel cycle activities prohibited under resolution 687 (1991).
These commodities are dual-use, in that they also have application in
industry and scientific research outside the nuclear area. As referred
to above under item i) some of these items are prohibited to Iraq, notwithstanding
their dual-use nature.
Non-prohibited
dual-use commodities present in Iraq at the end of the Gulf War are required
to be declared to the IAEA under the OMV Plan and their use is monitored
by the IAEA. Until such time as the sanctions provided for in resolutions
661 (1990) and 670 (1990) are lifted, the transfer to Iraq of dual-use
items for essential civilian needs is regulated, by the Sanctions Committee
established
in resolution 661 (1990) and, thereafter, such transfers will be subject
to the provisions of the mechanism for export/import monitoring called
for in paragraph 7 of resolution 715 (1991).
2.
CLARIFICATION ON ITEMS OF ANNEX 3 ELIGIBLE FOR TRANSFER TO IRAQ
i) The
items in Annex 3 include any item fitting the relevant description, whether
in new or used conditions.
ii) Where
the description of any item in Annex 3 contains no qualifications or specifications,
it is regarded as including all varieties of that item. Category captions
are only for convenience in reference and do not affect the interpretation
of item definitions.
iii) The objectives
of Security Council resolutions should not, to the extent permitted by national
legislation, be defeated by the transfer of any non-controlled item (including
plants) containing one or more controlled component or components when the
controlled component or components are the principal elements of the item
and can be easily removed for other purposes. In judging whether the controlled
component or components are to be considered principal elements, licensing
authorities should weigh the factors of quantities, value and technological
know-how involved and other special circumstances which might establish
the controlled component or components as the principal element of the item
being procured.
iv) The
objectives of Security Council resolutions should not, to the extent permitted
by national
legislation, be defeated by the transfer of component parts.
3.
CONTROL ON TECHNOLOGY TRANSFER
i) The
transfer of "technology" directly associated with any item in
the Annex 3 list will be subject to as great a degree of scrutiny and
control as will the items themselves, to the extent permitted by national
legislation.
NOTE
1:
Any technology transfer for prohibited items is also prohibited.
NOTE
2:
Controls
on "'technology" transfer do not apply lo information "in
the public domain " or to "basic scientific research ".
ii) It
is understood that the licensing for transfer to Iraq of any item in Annex
3 identified as non-proscribed to Iraq may entail the transfer to the
same end user of the minimum "technology" required for the installation,
operation, maintenance and repair of the item.
4.
DEFINITIONS
For the
objectives of Annex 3 the following definitions will apply:
"technology"
- means specific information required for the "development",
"production,"or "use" of any item contained in Annex
3. This information may take the form of "technical data" or
"technical assistance".
"development"
- is related to all phases before "production" such as:
• design
• design research
• design analysis
• design concepts
• assembly and
testing of prototypes
• pilot production
schemes
• design data
• process of transforming
design data into a product
• configuration
design
• integration design
• layouts
"production"
- means all production phases such as:
• construction
• production engineering
• rnanufacture
• integration
• assembly (mounting)
• inspection
• testing
• quality assurance
"specially
designed software" - refers to the minimum operating systems,
diagnostic systems, maintenance systems, and application software necessary
to be executed on particular equipment to perform the function for which
it was designed. To make other incompatible equipment perform the same
function requires:
i) modification of this software or
ii) addition of
programs
"technical
assistance" - "technical assistance" may take forms
such as instruction, skills, training, working knowledge, consulting services.
"Technical assistance" may involve transfer of "technical
data".
"technical
data" - "technical data" may take forms such as blueprints,
plans, diagrams, models, formulae, engineering designs and specifications,
manuals, and instructions written or recorded on other media or devices
such as disk, tape, read-only memories
"use"
- operation, installation (including on-site installation), maintenance
(checking), repair, overhaul,
and refurbishing.
"basic
scientific research" - experimental or theoretical work undertaken
principally to acquire new knowledge of the fundamental principles of
phenomena and observable facts, not primarily directed toward a specific
practical aim or objective.
"in
the public domain" - "in the public domain," as it
applies herein, means technology that has been made available without
restrictions upon its further dissemination. (Copyright restrictions do
not remove technology from being in the public domain).
5.
ABBREVIATIONS AND UNITS
The International
System of Units (SI) is used in Annex 3. In many places, the approximate
equivalent physical quantity in English units is given in parentheses
( ) after the SI quantity. In all cases the physical quantity defined
in SI units should be considered the official recommended control value.
However, some machine tool parameters are given in their customary units,
which are not SI.
Commonly
used abbreviations (and their prefixes denoting size) used in Annex 3
are as follows:
A - ampere(s)
*C - degree(s) Celsius
Ci - curie(s)
Cm^3 - cubic centimeter(s)
dB - decibel(s)
dBm - decibel referred to 1 milliwatt
g - gram(s); also, acceleration of gravity (9.81 m/s^2)
GBq - gigabecquerel(s)
GHz - gigahertz
Hz - hertz
J - joule(s)
K - Kelvin
keV - thousand electron volt(s)
kg - kilogram(s)
kHz - kilohertz
kN - kilonewton(s)
kPa - kilopascal(s)
kW - kilowatt(s)
m - meter(s)
MeV - million electron volt(s)
MHz - megahertz
MPa - megapascal(s)
MW - megawatt(s)
mF - microfarad(s)
mm - micrometer(s)
ms - microsecond(s)
mm - millimeter(s)
N - newton(s)
nm - nanometer(s)
nH - nanohenry(ies)
ps - picosecond(s)
W - watt(s)
ANNEX
3
LIST OF ITEMS
TO BE REPORTED TO IAEA
Items marked *
and shaded are prohibited to Iraq under Resolution
687.
The notation (SC II) or (SC IV)
indicates that items of the same type/category are also listed in
one of the Annexes (2 or 4, respectively) of the UN Special Commission
Plan.
NUCLEAR
MATERIALS
1.
Source and special fissionable material as follows:
1.1.
Uranium containing the mixture of isotopes occurring in nature; uranium
depleted in the isotope 235; thorium; any of the foregoing in the form
of metal, alloy, chemical compound or concentrate and any other goods
containing one or more of the foregoing.
1.2.
Low Enriched Uranium (LEU), or plutonium as follows:
Uranium
enriched to less than 20% of the isotopes 233, 235, or both; plutonium
with an isotopic concentration of Pu-238 exceeding 80%; any of the foregoing
in the form of metal, alloy, chemical compound or concentrate and any
other goods containing one or more of the foregoing (see item 1.4).
1.3.
*Highly Enriched Uranium (HEU) or plutonium, as follows:
Uranium
enriched to 20% or more in isotopes 233, 235, or both; plutonium containing
less than 80% plutonium 238; any of the foregoing in the form of metal,
alloy, chemical compound or concentrate and any other goods containing
one or more of the foregoing (see item 1.4). Except for the following
items which are not prohibited, but are controlled:
Sub-gram amounts of the special fissionable material specified in 1.3
above in the form of:
(a)
certified reference material;
(b)
instrument calibration source; or
(c)
sensing components in instruments.
1.4.
*Irradiated nuclear fuel
EXPLANATORY
NOTE:
The prohibition applies only to the transfer of irradiated nuclear fuel
to Iraq.
NON-NUCLEAR
MATERIALS
2.
Zirconium (SC IV)
2.1.
Zirconium metal and alloys in the form of tubes, or assemblies of tubes,
specially designed or prepared for use in a nuclear reactor and in which
the relation of hafnium to zirconium is less than 1:500 parts by weight.
2.2.
Zirconium as follows: metal, alloys containing more than 50%
zirconium by weight, and compounds in which the ratio of hafnium content
to zirconium content is less than 1 part to 500 parts by weight, and
manufactures wholly thereof; except zirconium in the form of foil having
a thickness not exceeding 0.10 mm (0.004 in).
TECHNICAL
NOTE: This applies to waste and scrap containing zirconium as defined
here.
3.
Aluminum alloys
Aluminum
alloys capable of an ultimate tensile strength of 460 MPa (0.46 x 10^9
N/m2) or more at 293 K (20C), in the form of tubes or solid
forms (including forgings) having an outside diameter or more than 75
mm (3 in).
TECHNICAL
NOTE:
The phrase "capable of" encompasses aluminum alloys before or after
heat treatment.
4.
Fibrous or filamentary materials (SC IV)
4.1.
Carbon materials or aramid fibrous or filamentary materials having
a specific modulus of 12.7 x 10^6 m or greater or a specific
tensile strength of 23.5 x 10^4 m or greater; or
4.2.
Glass fibrous or filamentary materials having a specific modulus
of 3.18 x 10^6 m or greater and a specific tensile strength
of 7.62 x 10^4 m or greater;
4.3.
*Composite structures in the form of tubes with an inside diameter of
between 75 mm (3 in) and 400 mm (16 in) made with fibrous or filamentary
materials described in 4.1 and 4.2 above.
TECHNICAL
NOTE:
The term "fibrous or filamentary materials" includes continuous
monofilaments, continuous yarns, and tapes;
(i)
"Specific modulus" is the Young's modulus in N/m2 divided by the specific
weight in N/m3 when measured at a temperature of 23±2C and a relative
humidity of 50±5%
(ii)
"Specific tensile strength" is the ultimate tensile strength in N/m2
divided by the specific weight in N/m3 when measured at a temperature
of 23±2C and a relative humidity of 50±5%.
5.
*Maraging steel (SC IV)
Maraging steel capable of an ultimate tensile strength of 2050 MPa (2.050
x 109 N/m2) (300,000 lb/in2) or more
at 293 K (20C) except forms in which no linear dimension exceeds 75 mm
(3 in).
TECHNICAL
NOTE:
The phrase "capable of" encompasses maraging steel before or after heat
treatment.
6.
Titanium
Titanium
alloys capable of an ultimate tensile strength of 900 MPa (0.9 x 10^9
N/m2) or more at 293 K (20C) in the form of tubes or solid
forms (including forgings) with an outside diameter more than 75 mm (3
in).
TECHNICAL
NOTE:
The phrase "capable of" encompasses titanium alloys before or after heat
treatment.
7.
Chlorine trifluoride (SC IV)
8.
*Fast-reacting ion-exchange resins/adsorbents
Fast-reacting
ion-exchange resins or adsorbents specially designed or prepared for uranium
enrichment using the ion exchange process, including porous macroreticular
resins, and/or pellicular structures in which the active chemical exchange
groups are limited to a coating on the surface of an inactive porous support
structure, and other composite structures in any suitable form including
particles or fibers. These ion exchange resins/adsorbents have diameters
of 0.2 mm or less and must be chemically resistant to concentrated hydrochloric
acid solutions, as well as, physically strong enough so as not to degrade
in the exchange columns. The resins/adsorbents are specially designed
to achieve very fast uranium isotope exchange kinetics (exchange rate
half-time of less than 10 seconds) and are capable of operating at a temperature
in the range of 100C to 200C.
9.
Beryllium (SC IV)
Beryllium
as follows: metal, alloys containing more than 50% of beryllium by weight,
compounds containing beryllium and manufactures thereof; except:
9.1.
Metal windows for X-ray machines;
9.2.
Oxide shapes in fabricated or semi-fabricated forms specially
designed for electronic component parts or as substrates for electronic
circuits; and
9.3.
Naturally occurring compounds containing beryllium.
TECHNICAL
NOTE:
This entry includes waste and scrap containing beryllium as defined
here.
10.
Calcium
Calcium
metal containing both equal to or less than 0.2% by weight of metallic
impurities other than magnesium and less than 20 ppm of boron.
11.
Magnesium (SC IV)
Magnesium
metal containing both equal to or less than 0.2% by weight of metallic
impurities other than calcium and less than 20 PPM of boron.
12.
Tantalum (SC IV)
Tantalum
sheets with a thickness of 2.5 mm or greater from which a circle of 200
mm diameter can be obtained.
13.
Tungsten, as follows: (SC IV)
Parts
made of tungsten, tungsten carbide, or tungsten alloys (greater than 90%
tungsten) having a mass greater than 20 kg and a hollow cylindrical symmetry
(including cylinder segments) with an inside diameter greater than 100
mm (4 in ) but less than 300 mm
(12 in).
14.
Hafnium
Hafnium
as follows: metal, alloys, and compounds of hafnium containing more than
60% hafnium by weight and manufactures thereof.
15.
Boron
Boron
and boron compounds, mixtures and loaded materials in which the boron-10
isotope is more than 20% by weight of the total boron content.
16.
Bismuth
High
Purity (99.99% or greater) bismuth with very low silver content (less
than 10 parts per million).
17.
Lithium
Isotopically
enriched in lithium-6; as follows:
17.1
*Metal, hydrides or alloys containing lithium enriched in the lithium-6
isotope (6Li) to a concentration higher that the one existing in nature
(7.5% on an atom percentage basis):
17.2.
*Any other materials containing lithium enriched in the lithium-6 isotope
(including compounds, mixtures and concentrates):
except
6Li incorporated in thermoluminescent dosimeters which are
not prohibited but controlled.
18.
*Helium-3
Helium
in any form isotopically enriched in the helium-3 isotope, whether or
not mixed with other materials or contained in any equipment or device,
except for the following items which are not prohibited, but are controlled:
Products or devices containing less than 1 g of helium-3.
19.
Tritium
Tritium,
tritium compounds or mixtures containing tritium, in which the ratio
of tritium to hydrogen by atoms exceeds 1 part in 1000.
except
for the following which are not prohibited but are controlled
(a) Tritium in luminescent devices (e.g. safety devices installed
in aircraft, watches, runway lights) containing more than 40 CI of tritium
in any chemical or physical form; and
(b)
Tritium labeled organic compounds.
20.
Deuterium and heavy water
Deuterium,
heavy water (deuterium oxide) and any other deuterium compound in which
the ratio of deuterium to hydrogen atoms exceeds 1:5000 for use in a nuclear
reactor.
21.
Nuclear grade graphite
Graphite
having a purity level better than 5 parts per million boron equivalent
and with a density greater than 1.50 g/cm^3.
*
PLANTS FOR THE SEPARATION OF ISOTOPES OF URANIUM AND EQUIPMENT, OTHER
THAN ANALYTICAL INSTRUMENTS, SPECIALLY DESIGNED OR PREPARED THEREFOR
Items
of equipment that are considered to fall within the meaning of the phrase
"equipment other than analytical instruments, specially designed or prepared"
for the separation of isotopes of uranium include:
22.
*Gas centrifuges and assemblies and components specially designed or prepared
for use in gas centrifuges
INTRODUCTORY NOTE
The gas centrifuge normally consists of a thin-walled cylinder(s) of between
75 mm (3 in) and 400 mm (16 in) diameter contained in a vacuum environment
and spun at high peripheral speed of the order of 300 m/s or more with
its central axis vertical. In order to achieve high speed, the materials
of construction for the rotating components have to be of a high strength
to density ratio and the rotor assembly, and hence its individual components
have to be manufactured to very close tolerances in order to minimize
the imbalance. In contrast to other centrifuges, the gas centrifuge for
uranium enrichment is characterized by having, within the rotor chamber,
a rotating disc-shaped baffle(s) and a stationary tube arrangement for
feeding and extracting the UF6 gas and featuring at least 3
separate channels, of which 2 are connected to scoops extending from the
rotor axis towards the periphery of the rotor chamber. Also contained
within the vacuum environment are a number of critical items which do
not rotate and which, although they are specially designed, are not difficult
to fabricate, nor are they fabricated out of unique materials. A centrifuge
facility, however, requires a large number of these components, so that
quantities can provide an important indication of end use.
22.1.
*Rotating components
(a)
Complete rotor assemblies: Thin-walled
cylinders (or a number of interconnected thin-walled cylinders) manufactured
from one or more of the high strength to density ratio materials described
in the explanatory note to this section. If interconnected, the cylinders
are joined together by flexible bellows or rings as described in section
(c) following. The rotor is fitted with an internal baffle(s) and
end caps, as described in section (d) and (e) following, if in final
form. However, the complete assembly may be delivered only partly
assembled.
(b)
Rotor tubes: Specially designed or prepared thin-walled cylinders
with thickness of 12 mm (0.5 in) or less, a diameter of between 75
mm (3 in) and 400 mm (16 in), and manufactured from one or more of
the high strength to density ratio materials described in the explanatory
note to this section.
(c)
Rings or bellows: Components specially designed or prepared
to give localized support to the rotor tube or to join together a
number of rotor tubes. The bellows is a short cylinder of wall thickness
3 mm (0.12 in) or less, a diameter of between 75 mm (3 in) and 400
mm (16 in), having a convolute and manufactured from one or more of
the high strength to density ratio materials described in the explanatory
note to this section.
(d)
Baffles: Disc-shaped components of between 75 mm (3 in) and
400 mm (16 in) in diameter specially designed or prepared to be mounted
inside the centrifuge rotor tube, in order to isolate the take-off
chamber from the main separation chamber and, in some cases, to assist
the UF6 gas circulation within the main separation chamber
of the rotor tube, and manufactured from one or more of the high strength
to density ratio materials described in the explanatory note to this
section.
(e)
Top caps/Bottom caps: Disc-shaped components of between 75
mm (3 in) and 400 mm (16 in) in diameter specially designed or prepared
to fit to the ends of the rotor tube, and so contain the UF6
within the rotor tube, and in some cases to support, retain, or contain
as an integrated part an element of the upper bearing (top cap) or
to carry the rotating elements of the motor and lower bearing (bottom
cap), and manufactured from one of the high strength to density ratio
materials described in the explanatory notes to this section.
EXPLANATORY
NOTE:
The materials used for centrifuge rotating components are:
(i) Maraging steel capable of an ultimate tensile strength of 2.05
x 109 N/m2 (300,000 psi) or more;
(ii) Aluminum alloys capable of an ultimate tensile strength of 0.46
x 109 N/m2 (67,000 psi) or more; and
(iii) Filamentary materials suitable for use in composite structures
and having a specific modulus of 12.3 x 10^6 m or greater
and a specific ultimate tensile strength of 0.3 x 10^6
m or greater ('Specific Modulus' is the 'Young Modulus in N/m2
divided by the specific weight in N/m3; 'Specific
Ultimate Tensile Strength' is the ultimate tensile strength in N/m2
divided by the specific weight in N/m3.)
22.2.
*Static components
(a)
Magnetic suspension bearings:
Specially designed or prepared bearing assemblies consisting of an
annular magnet suspended within a housing containing a damping medium.
The housing is manufactured from a UF6-resistant material
(see explanatory note to Section 23). The magnet couples with a pole
piece or a second magnet fitted to the top cap described in Section
22.1.(e). The magnet may be ring-shaped with a relation between the
outer and inner diameter smaller or equal to 1.6:1. The magnet may
be in a form having an initial permeability of 0.15 H/m (120,000 in
CGS units) or more, or a remanence of 98.5% or more, or an energy
product of greater than 80 kJ/m3 (10^7 gauss-oersteds).
In addition to the usual material properties, it is a prerequisite
that the deviation of the magnetic axes from the geometrical axes
is limited to very small tolerances (lower than 0.1 mm or 0.004 in)
or that homogeneity of the material of the magnet is specially called
for.
(b)
Bearings/Dampers: Specially designed or prepared bearings
comprising a pivot/cup assembly mounted on a damper. The pivot is
normally a hardened steel shaft with a hemisphere at one end with
a means of attachment to the bottom cap described in Section 22.1.(e)
at the other. The shaft may, however, have a hydrodynamic bearing
attached. The cup is pellet-shaped with a hemispherical indentation
in one surface. These components are often supplied separately to
the damper.
(c)
Molecular pumps: Specially designed or prepared cylinders
having internally machined or extruded helical grooves and internally
machined bores. Typical dimensions are as follows: 75 mm (3 in) to
400 mm (16 in) internal diameter, 10 mm (0.4 in) or more wall thickness,
with the length equal to or greater than the diameter. The grooves
are typically rectangular in cross-section and 2 mm (0.08 in) or more
in depth.
(d)
Motor stators: Specially designed or prepared ring-shaped
stators for high-speed multiphase AC hysteresis (or reluctance) motors
for synchronous operation within a vacuum in the frequency range of
600-2000 Hz and a power range of 50 -1000 VA. The stators consist
of multi-phase windings on a laminated low loss iron core comprised
of thin layers typically 2.0 mm (0.08 in) thick or less.
(e)
Centrifuge housing/recipients: Components specially designed
or prepared to contain the rotor tube assembly of a gas centrifuge.
The housing consists of a rigid cylinder of wall thickness up to 30
mm (1.2 in) with precision machined ends to locate the bearings and
with one or more flanges for mounting. The machined ends are parallel
to each other and perpendicular to the cylinder's longitudinal axis
to within 0.05 degrees or less. The housing may also be a honeycomb
type structure to accommodate several rotor tubes. The housings are
made of, or protected by, materials resistant to corrosion by UF6.
(f)
Scoops: Specially designed or prepared tubes of up to 12
mm (0.5 in) internal diameter for the extraction of UF6
gas from within the rotor tube by a Pitot tube action (that is, with
an aperture facing into the circumferential gas flow within the rotor
tube, for example by bending the end of a radially disposed tube)
and capable of being fixed to the central gas extraction system. The
tubes are made of, or protected by, materials resistant to corrosion
by UF6.
23.
*Specially designed or prepared auxiliary systems, equipment and, components
for gas centrifuge enrichment plants
INTRODUCTORY NOTE
The auxiliary systems, equipment, and components for a gas centrifuge
enrichment plant are the systems of the plant needed to feed UF6
to the centrifuges, to link the individual centrifuge to each other to
form cascades (or stages) to allow for progressively higher enrichments
and to extract the 'product' and 'tails' UF6 from the centrifuge
together with the equipment required to drive the centrifuges or to control
the plant. Normally, UF6 is evaporated from the solid using
heated autoclaves and is distributed in gaseous form to the centrifuge
by way of cascade header pipework. The 'product' and 'tails' UF6
gaseous streams flowing from the centrifuge are also passed by way of
cascade header pipework to cold traps (operating at about 203 K (-70oC))
where they are condensed prior to onward transfer into suitable containers
for transportation or storage. Because an enrichment plant consists of
many thousands of centrifuges arranged in cascades there are many kilometers
of cascade header pipework, incorporating thousands of welds with a substantial
amount of repetition of layout. The equipment, components and piping systems
are fabricated to very high vacuum and cleanliness standards.
23.1.
*Feed systems/'product' and 'tails' withdrawal systems
Specially
designed or prepared process systems including:
(a)
Feed autoclaves (or stations) used for passing UF6
to the centrifuge cascades at up to 100 kPa (15 psi) and at a rate
of 1 kg/h or more;
(b)
Desublimers (or cold traps) used to remove
UF6 from the cascades at up to 3 kPa (0.5 psi) pressure.
The desublimers are capable of being chilled to 203 K (-70C) and heated
to 343 K (70C); and
(c)
'Product' and 'tails' stations used for trapping UF6
into containers
This plant, equipment, and pipework is wholly made of or lined with
UF6-resistant materials (see explanatory note at the end
of this section) and is, fabricated to very high vacuum and cleanliness
standards.
23.2.
*Machine header piping systems
Specially designed or prepared piping systems and header systems
for handling UF6 within the centrifuge cascades. The piping
network is normally of the 'triple' header system with each centrifuge
connected to each of the headers. There is, thus, a substantial amount
of repetition in its form. It is wholly made of UF6-resistant
materials (see explanatory note at the end of this section) and is fabricated
to very high vacuum and cleanliness standards.
23.3.
*UF6 Mass spectrometers/mass ion sources
Specially
designed or prepared magnetic or quadrupole mass spectrometers, capable
of taking 'on-line' samples of feed, 'product' or 'tails', from UF6
gas streams and having all of the following characteristics:
(a)
Unit resolution for atomic mass unit greater than 320;
(b)
Ion sources constructed of or lined with nichrome or monel
or nickel plated;
(c)
Electron bombardment ionization sources; and
(d)
A collector system suitable for isotopic analysis.
23.4
*Frequency changers
Frequency
changers (also known as converters or invertors) specially designed
or prepared to supply motor stators as defined under 22.2.(d), or
parts, components, and sub-assemblies of such frequency changers having
all of the following characteristics:
(a)
A multiphase output of 600 to 2000 Hz;
(b)
High stability (with frequency control better than 0.1%);
and
(c)
Total harmonic distortion less than 2%.
NOTE:
See also item 84
EXPLANATORY
NOTE:
The items listed in section 23 either come into direct contact with the
UF6 process gas or directly control the centrifuges and the
passage of the gas from centrifuge to centrifuge and cascade to cascade.
Materials resistant to corrosion by UF6 include stainless steel,
aluminum, aluminum alloys, nickel, or alloys containing 60% or more nickel.
24.
*Specially designed or prepared assemblies and components for use in gaseous
diffusion enrichment
INTRODUCTORY
NOTE
In the gaseous diffusion method of uranium isotope separation, the main
technological assembly is a special porous gaseous diffusion barrier,
heat exchanger for cooling the gas (which is heated by the process of
compression), seal valves and control valves, and pipelines. In as much
as gaseous diffusion technology uses uranium hexafluoride (UF6 ),
all equipment, pipeline and instrumentation surfaces (that come in contact
with the gas) must be made of materials that remain stable in contact
with UF6 . A gaseous diffusion facility requires a number of
these assemblies, so that quantities can provide an important indication
of end use.
24.1.
* Gaseous diffusion barriers
(a)
Specially designed or prepared thin, porous filters, with a pore size
of 100 - l000 Å (ångstroms), a thickness of 5 mm
(0.2 in) or less, and for tubular forms, a diameter of 25 mm (1 in)
or less, made of metallic, polymer or ceramic materials resistant
to corrosion by UF6, and
(b)
Specially prepared compounds or powders for the manufacture of
such filters. Such compounds and powders include nickel or alloys
containing 60% or more nickel, aluminum oxide, or UF6-resistant
fully fluorinated hydrocarbon polymers having a purity of 99.9% or
more, a particle size less than 10 microns, and a high degree of particle
size uniformity, which are specially prepared for the manufacture
of gaseous diffusion barriers.
24.2.
*Diffuser housings
Specially
designed or prepared hermetically sealed cylindrical vessels greater
than 300 mm (12 in) in diameter and greater than 900 mm (35 in) in length,
or rectangular vessels of comparable dimensions, which have an inlet
connection and two outlet connections all of which are greater than
50 mm (2 in) in diameter, for containing the gaseous diffusion barrier,
made of or lined with UF6-resistant materials and designed
for horizontal or vertical installation.
24.3.
*Compressors and gas blowers
Specially
designed or prepared axial, centrifugal, or positive displacement compressors,
or gas blowers with a suction volume capacity of 1 m3/min
or more of UF6, and with a discharge pressure of up to several
hundred kPa (100 psi), designed for long-term operation in the UF6
environment with or without an electrical motor of appropriate power,
as well as separate assemblies of such compressors and gas blowers.
These compressors and gas blowers have a pressure ratio between 2:1
and 6:1 and are made of, or lined with, materials resistant to UF6.
24.4.
*Rotary shaft seals
Specially
designed or prepared vacuum seals, with seal feed and seal exhaust connections,
for sealing the shaft connecting the compressor or the gas blower rotor
with the driver motor, so as to ensure a reliable seal against in-leaking
of air into the inner chamber of the compressor or gas blower which
is filled with UF6. Such seals are normally designed for
a buffer gas in-leakage rate of less than 1000 cm^3/min (60
in^3/min).
24.5.
*Heat exchangers for cooling UF6
Specially
designed or prepared heat exchangers made of or lined with UF6-resistant
materials (except stainless steel) or with copper or any combination
of those metals, and intended for a leakage pressure change rate of
less than 10 Pa (0.0015 psi) per hour under a pressure difference of
100 kPa (15 psi).
25.
*Specially designed or prepared auxiliary systems, equipment and components
for use in gaseous diffusion enrichment
INTRODUCTORY
NOTE
The auxiliary systems, equipment and components for gaseous diffusion
enrichment plants are the systems of plant needed to feed UF6
to the gaseous diffusion assembly, to link the individual assemblies to
each other to form cascades (or stages) to allow for progressively higher
enrichments and to extract the 'product' and 'tails' UF6 from
the diffusion cascades. Because of the high inertial properties of diffusion
cascades, any interruption in their operation, and specially their shut-down,
leads to serious consequences. Therefore, a strict and constant maintenance
of vacuum in all technological systems, automatic protection from accidents,
the precise automated regulation of the gas flow is of importance in a
gaseous diffusion plant. All this leads to a need to equip the plant with
a large number of special measuring, regulating and controlling systems.
Normally, UF6 is evaporated from cylinders placed within autoclaves
and is distributed in gaseous form to the entry point by way of cascade
header pipework. The 'product' and 'tails' UF6 gaseous streams
flowing from exit points are passed by way of cascade header pipework
to either cold traps or to compression stations where the UF6
gas is liquefied prior to onward transfer into suitable containers for
transportation or storage. Because a gaseous diffusion enrichment plant
consists of a large number of gaseous diffusion assemblies arranged in
cascades, there are many kilometers of cascade header pipework, incorporating
thousands of welds with substantial amounts of repetition of layout. The
equipment, components and piping systems are fabricated to very high vacuum
and cleanliness standards.
25.1.
*Feed systems/'product' and 'tails' withdrawal systems
Specially
designed or prepared process systems, capable of operating at pressures
of 300 kPa (45 psi) or less, including:
(a)
Feed autoclaves, or systems used for passing UF6
to the gaseous diffusion cascade;
(b)
Desublimers (or cold traps) used to remove UF6
from diffusion cascades;
(c)
Liquefaction stations where UF6 gas from the cascade
is compressed and cooled to form liquid UF6; and
(d)
'Product' or 'tails' stations used for transferring UF6
into containers.
25.2.
*Header piping systems
Specially designed or prepared piping systems and header systems, for
handling UF6 within the gaseous diffusion cascade. This piping
network is normally of the 'double' header system with each stage or
group of stages connected to each of the headers.
25.3.
*Vacuum systems
(a)
Specially designed or prepared large vacuum manifolds, vacuum
headers and vacuum pumps having a suction capacity of 5 m3/min
(175 ft3 / min) or more; and
(b)
Vacuum pumps specially designed for service in UF6-bearing
atmospheres made of, or lined with, aluminum, nickel, or alloys bearing
more than 60% nickel. These pumps may be either rotary or positive,
may have displacement and fluorocarbon seals, and may have special
working fluids present.
25.4.
*Special shut-off and control valves
Specially
designed or prepared manual or automated shutoff and control bellows
valves made of UF6-resistant materials with a diameter of
40 to 1500 mm (1.5 to 59 in) for installation in main and auxiliary
systems of gaseous diffusion enrichment plants.
25.5.
*UF6 mass spectrometers/ion sources
Specially
designed or prepared magnetic or quadrupole mass spectrometers capable
of taking "on-line" samples of feed, 'product' or 'tails', from UF6
gas streams and having all of the following characteristics:
(a)
Unit resolution for atomic mass unit greater than 320;
(b)
Ion sources constructed of or lined with nichrome or monel
or nickel plated;
(c)
Electron bombardment ionization sources; and
(d)
Collector system suitable for isotopic analysis.
EXPLANATORY
NOTE:
The items listed in section 25 above either come into direct contact
with the UF6 process gas or directly control the flow within
the cascade. All surfaces which come into contact with the process gas
are wholly made of, or lined with, UF6-resistant materials.
For the purposes of the sections relating to gaseous diffusion items,
the materials resistant to corrosion by UF6 include stainless
steel, aluminum, aluminum alloys, aluminum oxide, nickel or alloys containing
60% or more nickel and UF6-resistant fully fluorinated hydrocarbon
polymers.
26.
Specially designed or prepared systems, equipment and components for use
in aerodynamic enrichment plants
INTRODUCTORY
NOTE
In aerodynamic enrichment processes, a mixture of gaseous UF6
and light gas (hydrogen or helium) is compressed and then passed through
separating elements wherein isotopic separation is accomplished by the
generation of high centrifugal forces over a curved-wall geometry. Two
processes of this type have been successfully developed: the separation
nozzle process and the vortex tube process. For both processes, the main
components of a separation stage include cylindrical vessels housing the
special separation elements (nozzle or vortex tubes), gas compressors,
and heat exchangers to remove the heat of compression. An aerodynamic
plant requires a number of these stages, so that quantities can provide
an important indication of end use. Since aerodynamic processes use UF6
, all equipment, pipeline and instrumentation surfaces (that come
in contact with the gas) must be made of materials that are stable in
contact with UF6.
EXPLANATORY
NOTE:
The items listed in this section either come into direct contact with
the UF6 process gas or directly control the flow within the
cascade. All surfaces which come into contact with the process gas are
wholly made of, or protected by, UF6-resistant materials. For
the purposes of the section relating to aerodynamic enrichment items,
the materials resistant to corrosion by UF6 include copper,
stainless steel, aluminum, aluminum alloys, nickel or alloys containing
60% or more nickel and UF6-resistant fully fluorinated hydrocarbon
polymers.
26.1.
*Separation nozzles
Specially
designed or prepared separation nozzles and assemblies thereof. The
separation nozzles consist of slit-shaped, curved channels having a
radius of curvature less than 1 mm (typically 0.1 to 0.05 mm), resistant
to corrosion by UF6 and having a knife-edge within the nozzle
that separates the gas flowing through the nozzle into two fractions.
26.2.
*Vortex tubes
Specially
designed or prepared vortex tubes and assemblies thereof. The vortex
tubes are cylindrical or tapered, made of, or protected by, materials
resistant to corrosion by UF6, having a diameter of between
0.5 cm and 4 cm, a length to diameter ratio of 20:1 or less and with
one or more tangential inlets. The tubes may be equipped with nozzle-type
appendages at either or both ends.
EXPLANATORY
NOTE:
The feed gas enters the vortex tube tangentially at one end or through
swirl vanes or at numerous tangential positions along the periphery
of the tube.
26.3.
*Compressors and gas blowers
Specially
designed or prepared axial, centrifugal or positive displacement compressors
or gas blowers made of, or protected by, materials resistant to corrosion
by UF6 and with a suction volume capacity of 2 m3/min
or more of UF6/carrier gas (hydrogen or helium) mixture.
EXPLANATORY
NOTE:
These compressors and gas blowers typically have a pressure ratio between
1.2:1 and 6:1.
26.4.
*Rotary shaft seals
Specially
designed or prepared rotary shaft seals, with seal feed and seal exhaust
connections, for sealing the shaft connecting the compressor rotor or
the gas blower rotor with the driver motor so as to ensure a reliable
seal against out-leakage of process gas or in-leakage of air or seal
gas into the inner chamber of the compressor or gas blower which is
filled with a UF6/carrier gas mixture.
26.5.
*Heat exchangers for gas cooling
Specially
designed or prepared heat exchangers made of, or protected by, materials
resistant to corrosion by UF6.
26.6.
*Separation element housings
Specially
designed or prepared separation element housings, made of, or protected
by, materials resistant to corrosion by UF6, for containing
vortex tubes or separation nozzles.
EXPLANATORY
NOTE:
These housings may be cylindrical vessels greater than 300 mm in diameter
and greater than 900 mm in length or may be rectangular vessels of comparable
dimensions, and may be designed for horizontal or vertical installation.
26.7.
*Feed systems/'product' and 'tails' withdrawal systems
Specially
designed or prepared process systems or equipment for enrichment plants
made of, or protected by, materials resistant to corrosion by UF6,
including:
(a) Feed
autoclaves, ovens, or systems used for passing UF6 to the
enrichment process;
(b)
Desublimers (or cold traps) used to remove UF6
from the enrichment process for subsequent transfer upon heating;
(c)
Solidification or liquefaction stations used to remove UF6
from the enrichment process by compressing and converting UF6
to a liquid or solid form; and
(d)
'Product' or 'tails' stations used for transferring UF6
into containers
26.8.
*Header piping systems
Specially
designed or prepared header piping systems, made of, or protected by,
materials resistant to corrosion by UF6, for handling UF6
within the aerodynamic cascades. This piping network is normally of
the 'double' header design with each stage or group of stages connected
to each of the headers.
26.9.
*Vacuum systems and pumps
(a)
Specially designed or prepared vacuum systems having a suction
capacity of 5 m^3/min or more, consisting of vacuum manifolds,
vacuum headers and vacuum pumps, and designed for service in UF6
bearing atmospheres; and
(b)
Vacuum pumps specially designed or prepared for service in
UF6-bearing atmospheres and made of, or protected by, materials
resistant to corrosion by UF6. These pumps may use fluorocarbon
seals and special working fluids.
26.10.
*Special shutoff and control valves
Specially
designed or prepared manual or automated shutoff and control bellows
valves made of, or protected by, materials resistant to corrosion by
UF6 with a diameter of 40 to 1500 mm for installation in
main and auxiliary systems of aerodynamic enrichment plants.
26.11.
*UF6 mass spectrometers/ion sources
Specially
designed or prepared magnetic or quadrupole mass spectrometers capable
of taking 'on-line' samples of feed, 'product' or 'tails', from UF6
gas streams and having all of the following characteristics:
(a)
Unit
resolution for mass greater than 320;
(b)
Ion sources constructed of or lined with nichrome or monel
or nickel plated;
(c)
Electron bombardment ionization sources; and
(d)
Collector system suitable for isotopic analysis.
26.12.
*UF6/carrier gas separation systems
Specially
designed or prepared process systems for separating UF6 from
carrier gas (hydrogen or helium).
EXPLANATORY
NOTE:
These systems are designed to reduce the UF6 content in the
carrier gas to 1 PPM or less, and may incorporate equipment such as:
(i)
cryogenic heat exchangers and cryoseparators capable of temperatures
of -120oC or less, or
(ii)
cryogenic refrigeration units capable of temperatures of -120oC
or less, or
(iii)
separation nozzle or vortex tube units for the separation of UF6
from carrier gas, or
(iv)
UF6 cold traps capable of temperatures of -20oC
or less.
27.
*Specially designed or prepared systems, equipment and components for
use in chemical exchange or ion exchange enrichment plants.
INTRODUCTORY
NOTE
The slight difference in mass between the isotopes of uranium causes small
changes in chemical reaction equilibria that can be used as a basis for
separation of the isotopes. Two processes have been successfully developed:
liquid-liquid chemical exchange and solid-liquid ion exchange.
In
the liquid-liquid chemical exchange process, immiscible liquid phases
(aqueous and organic) are countercurrently contacted to give the cascading
effect of thousands of separation stages. The aqueous phase consists of
uranium chloride in hydrochloric acid solution. The organic phase consists
of an extractant containing uranium chloride in an organic solvent. The
contactors employed in the separation cascade can be liquid-liquid exchange
columns (such as pulsed columns with sieve plates) or liquid centrifugal
contactors. Chemical conversions (oxidation and reduction) are required
at both ends of the separation cascade in order to provide for the reflux
requirement at each end. A major design concern is to avoid contamination
of the process streams with certain metal ions. Plastic, plastic-lined
(including use of fluorocarbon polymers) and/or glass-lined columns and
piping are therefore used.
In
the solid-liquid ion-exchange process, enrichment is accomplished by uranium
adsorption/desorption on a special very fast-acting, ion-exchange resin
or adsorbent. A solution of uranium in hydrochloric acid and other chemical
agents is passed through cylindrical enrichment columns containing packed
beds of the adsorbent. For a continuos process, a reflux system is necessary
to release the uranium from the adsorbent back into the liquid flow so
that 'products' and 'tails' can be collected. This is accomplished with
the use of suitable reduction/oxidation chemical agents that are fully
regenerated in separate external circuits and that may be partly regenerated
within the isotopic separation columns themselves. The presence of hot
concentrated hydrochloric acid solutions in the process requires that
the equipment be made of, or protected by, special corrosion-resistant
materials.
27.1.
*Liquid-liquid exchange columns (Chemical exchange)
Countercurrent
liquid-liquid exchange columns having mechanical power input (i.e.,
pulsed columns with sieve plates, reciprocating plate columns, and columns
with internal turbine mixers), specially designed or prepared for uranium
enrichment using the chemical exchange process. For corrosion resistance
to concentrated hydrochloric acid solutions, these columns and their
internals are made of, or protected by, suitable plastic materials (such
as fluorocarbon polymers) or glass. The stage residence time of the
columns is designed to be short (30 seconds or less).
27.2.
*Liquid-liquid centrifugal contactors (Chemical exchange)
Liquid-liquid
centrifugal contactors specially designed or prepared for uranium enrichment
using the chemical exchange process. Such contactors use rotation to
achieve dispersion of the organic and aqueous streams and then centrifugal
force to separate the phases. For corrosion resistance to concentrated
hydrochloric acid solutions, the contactors are made of or are lined
with suitable plastic materials (such as fluorocarbon polymers) or are
lined with glass. The stage residence time of the centrifugal contactors
is designed to be short (30 seconds or less).
27.3.
*Uranium reduction systems and equipment (Chemical exchange)
(a)
Specially designed or prepared electrochemical reduction cells
to reduce uranium from one valence state to another for uranium
enrichment using the chemical exchange process. The cell materials
in contact with process solutions must be corrosion resistant to concentrated
hydrochloric acid solutions.
EXPLANATORY
NOTE:
The cell cathodic compartment must be designed to prevent re-oxidation
of uranium to its higher valence state. To keep the uranium in the
cathodic compartment, the cell may have an impervious diaphragm membrane
constructed of special cation exchange material. The cathode consists
of a suitable solid conductor such as graphite.
(b)
Specially designed or prepared systems at the product end
of the cascade for taking the U4 out of the organic stream,
adjusting the acid concentration and feeding to the electrochemical
reduction cells.
EXPLANATORY
NOTE:
These systems consist of solvent extraction equipment for stripping
the U4 from the organic stream into an aqueous solution,
evaporation and/or other equipment to accomplish solution pH adjustment
and control, and pumps or other transfer devices for feeding to the
electrochemical reduction cells. A major design concern is to avoid
contamination of the aqueous stream with certain metal ions. Consequently
for those parts in contact with the process stream, the system is
constructed of equipment made of, or protected by, suitable materials
(such as glass, fluorocarbon polymers, polyphenyl sulfate, polyether
sulfone, and resin-impregnated graphite).
27.4.
*Feed preparation systems (Chemical exchange)
Specially
designed or prepared systems for producing high-purity uranium chloride
feed solutions for chemical exchange uranium isotope separation plants.
EXPLANATORY
NOTE:
These systems consist of dissolution, solvent extraction and/or ion
exchange equipment for purification and electrolytic cells for reducing
the uranium U+6 or U+4 to U+3. These
systems produce uranium chloride solutions having only a few parts per
million of metallic impurities such as chromium, iron, vanadium, molybdenum
and other bivalent or higher multi-valent cations. Materials of construction
for portions of the system processing high-purity U+3 include
glass, fluorocarbon polymers, polyphenyl sulfate or polyether sulfone
plastic-lined and resin-impregnated graphite
27.5.
*Uranium oxidation systems (Chemical exchange)
Specially
designed or prepared systems for oxidation of U+3
to U+4 for return to the uranium isotope separation cascade
in the chemical exchange enrichment process.
EXPLANATORY
NOTE:
These systems may incorporate equipment such as:
(i)
Equipment for contacting chlorine and oxygen with the aqueous effluent
from the isotope separation equipment and extracting the resultant
U+4 into the stripped organic stream returning from the
product end of the cascade; and.
(Ii)
Equipment that separates water from hydrochloric acid so that the
water and the concentrated hydrochloric acid may be reintroduced to
the process at the proper location.
27.6.
*Ion exchange columns (Ion exchange)
Cylindrical
columns greater than 1000 mm in diameter for containing and supporting
packed beds of ion exchange resin/adsorbent, specially designed or prepared
for uranium enrichment using the ion exchange process. These columns
are made of, or protected by, materials (such as titanium or fluorocarbon
plastics) resistant to corrosion by concentrated hydrochloric acid solutions
and are capable of operating at a temperature in the range of 100C to
200C and pressures above 0.7 MPa (102 psi). See also item 8 for
ion exchange resins/adsorbents.
27.7.
*Ion exchange reflux systems (Ion exchange)
(a)
Specially designed or prepared chemical or electrochemical reduction
systems for regeneration of the chemical reducing agent(s) used in
ion exchange uranium enrichment cascades; and
(b)
Specially designed or prepared chemical or electrochemical
oxidation systems for regeneration of the chemical oxidizing agent(s)
used in ion exchange uranium enrichment cascades.
EXPLANATORY
NOTE:
The ion exchange enrichment process may use, for example, trivalent
titanium (Ti+3) as a reducing agent in which case the reduction
system would regenerate Ti+3 by reducing Ti+4.
The
process may use for example trivalent iron (Fe+3) as an oxidant
in which case the oxidation system would regenerate Fe+3
by oxidizing Fe+2.
28.
* Systems, equipment and components for use in laser based enrichment
plants
INTRODUCTORY
NOTE
Present systems for enrichment processes using laser fall into two categories:
those in which the process medium is atomic uranium vapor and those in
which the process medium is the vapor of a uranium compound. Common nomenclature
for such processes include:
first
category - atomic vapor laser isotope separation (AVLIS or SILVA);
second
category - molecular laser isotope separation (MLIS or MOLIS); and
chemical
reaction by isotope selective laser (CRISLA).
The
systems, equipment and components for laser enrichment plants embrace:
(i)
devices to feed uranium metal vapor (for selective photo ionization)
or devices to feed the vapor of a uranium compound (for photo-dissociation
or chemical activation);
(ii)
devices to collect enriched and depleted uranium metals as 'product'
and 'tails' in the first category, and devices to collect dissociated
or reacted compounds as 'products' and unaffected material as 'tails'
in the second category;
(iii)
process laser systems to selectively excite the uranium-235 species;
and
(iv)
feed preparation and product conversion equipment.
The
complexity of the spectroscopy of uranium atoms and compounds may require
incorporation of any of a number of available laser technologies.
EXPLANATORY
NOTE:
Many of the items listed in this section come into direct contact with
uranium metal vapor or liquid or with process gas consisting of UF6
or a mixture of UF6 and other gases. All surfaces that come
into contact with the uranium or UF6 are wholly made of, or
protected by, corrosion-resistant materials. For the purposes of the section
relating to laser-based enrichment items, the materials resistant to corrosion
by vapor or liquid uranium metal or uranium alloys include yttria-coated
graphite and tantalum; and the materials resistant to corrosion by UF6
include copper, stainless steel, aluminum, aluminum alloys, nickel or
alloys containing 60% or more nickel and UF6-resistant fully
fluorinated hydrocarbon polymers.
28.1.
*Uranium vaporization systems (AVLIS)
Specially
designed or prepared uranium vaporization systems which contain high-power
strip or scanning electron beam guns with a delivered power on the target
of more than 2.5 kW/cm.
28.2.
*Liquid uranium metal handling systems (AVLIS)
Specially
designed or prepared liquid metal handling systems for molten uranium
or uranium alloys, consisting of crucibles and cooling equipment for
the crucibles.
EXPLANATORY
NOTE:
The crucibles and other parts of this system that come into contact
with molten uranium or uranium alloy are made of, or protected by, material
of suitable corrosion and heat resistance. Suitable materials include
tantalum, yttria-coated graphite, graphite coated with other rare earth
oxides or mixtures thereof.
28.3.
*Uranium metal 'product' and 'tails' collector assemblies (AVLIS)
Specially
designed or prepared 'product' and 'tails' collector assemblies for
uranium metal in liquid or solid form.
EXPLANATORY
NOTE:
Components for these assemblies are made of, or protected by, materials
resistant to the heat and corrosion of uranium metal vapor or liquid
(such as yttria-coated graphite or tantalum) and may include pipes,
valves, fittings, 'gutters', feed-throughs, heat exchangers and collector
plates for magnetic, electrostatic (or other) separation methods.
28.4.
*Separator module housings (AVLIS)
Specially
designed or prepared cylindrical or rectangular vessels for containing
the uranium metal vapor source, the electron beam gun and the 'product'
and 'tails' collectors.
EXPLANATORY
NOTE:
These housings have multiplicity of ports for electrical and water feed-throughs,
laser beam windows, vacuum pump connections and instrumentation diagnostics
and monitoring. They have provisions for opening and disclosure to allow
refurbishment of internal components.
28.5.
*Supersonic expansion nozzles (MLIS)
Specially
designed or prepared supersonic expansion nozzles for cooling mixtures
of UF6 and carrier gas to 150 K or less and which are corrosion
resistant to UF6.
28.6.
*Uranium pentaflouride product collectors (MLIS)
Specially
designed or prepared uranium pentafluoride (UF5) solid product
collectors consisting of filter, impact or cyclone-type collectors,
or combinations thereof, and which are corrosion resistant to the UF5/UF6
environment.
28.7.
*UF6/carrier gas compressors (MLIS)
Specially
designed or prepared compressors for UF6 carrier gas mixtures,
designed for long term operation in a UF6 environment. The
components of these compressors that come into contact with process
gas are made of, or protected by, materials resistant to corrosion by
UF6.
28.8.
*Rotary shaft seals (MLIS)
Specially
designed or prepared rotary shaft seals, with seal feed and seal exhaust
connections, for sealing the shaft connecting the compressor rotor with
the driver motor so as to ensure a reliable seal against out-leakage
of process gas or in-leakage of air or seal gas into the inner chamber
of the compressor which is filled with a UF6 carrier gas
mixture.
28.9.
*Flourination systems (MLIS)
Specially
designed or prepared systems for fluorinating UF5 (solid)
to UF6 (gas).
EXPLANATORY
NOTE:
These systems are designed to fluorinate the collected UF5
powder to UF6 for subsequent collection in 'product' containers
or for transfer as feed to MLIS units for additional enrichment. In
one approach the fluorination reaction may be accomplished within the
isotopic separation system to react and recover directly off the 'product'
collectors. In another approach, the UF5 powder may be removed/transferred
from the 'product' collectors into a suitable reaction vessel (e.g.,
fluidized-bed reactor, screw reactor or flame tower) for fluorination.
In both approaches, equipment for storage and transfer of fluorine (or
other suitable fluorinating agents) and for collection and transfer
of UF6 are used.
28.10.
*UF6 mass spectrometers/ion sources (MLIS)
Specially
designed or prepared magnetic or quadrupole mass spectrometers capable
of taking 'on-line' samples of feed, 'product' or 'tails', from UF6
gas streams and having all the following characteristics:
(a)
Unit resolution for mass greater than 320;
(b)
Ion sources constructed of or lined with nichrome or monel
or nickel plated;
(c)
Electron bombardment ionization sources; and;
(d)
Collector system suitable for isotopic analysis.
28.11
*Feed systems/'product' and 'tails' withdrawal systems (MLIS)
Specially
designed or prepared process systems or equipment for enrichment plants
made of, or protected by, materials resistant to corrosion by UF6
including:
(a)
Feed autoclaves, ovens, or systems used for passing UF6
to the enrichment process;
(b)
Desublimers (or cold traps) used to remove
UF6 from the enrichment process for subsequent transfer
upon heating;
(c)
Solidification or liquefaction stations used to remove UF6
from the enrichment process by compressing and converting UF6
to a liquid or solid form; and
(d)
'Product' or 'tails' stations used for transferring UF6
into containers.
28.12.
*UF6/carrier gas separation systems
Specially
designed or prepared process systems for separating UF6 from
carrier gas. The carrier gas may be nitrogen, argon, or other gas.
EXPLANATORY
NOTE:
These systems may incorporate equipment such as:
(i)
Cryogenic heat exchangers or cryoseparators capable of temperatures
of -120C or less, or
(ii)
Cryogenic refrigeration units capable of temperatures of -120C or
less, or
(iii)
UF6 cold traps capable of temperatures of -20C or less.
28.13.
*Laser systems (AVLIS, MLIS and CRISLA) as follows:
Laser
systems specially designed or prepared for the separation of uranium
isotopes.
EXPLANATORY
NOTE:
The laser system for the AVLIS process usually consists of two lasers:
a copper vapor laser and a dye laser. The laser system for MLIS usually
consists of a CO2 or a combination of CO2 and excimer lasers.
Both systems can use a multi-pass optical cell with mirrors at both
ends. Laser or laser systems for both processes require a spectrum frequency
stabilizer for operation over extended periods of time.
28.14.
Lasers, as follows:
(a)
Copper vapor lasers with 40 W or greater average output power
operating at wavelengths between 500 NM and 600 NM;
(b)
Argon ion lasers with greater than 40 W average output power
operating at wavelengths between 400 NM and 515 NM;
(c)
Neodymium-doped (other than glass) lasers as follows:
(i)
Having an output wavelength between 100 NM and 1100 NM, being
pulse-excited and Q-switched with a pulse duration equal to or greater
than 1 ns, and having either of the following:
(A)
A single-transverse mode output having an average output exceeding
40 W; or
(B)
A multiple-transverse mode output having an average output
power exceeding 50 W;
(ii)
Operating at a wavelength between 1000 NM and 1100 NM incorporating
frequency doubling giving an output wavelength between 500 NM and
550 NM with an average power at the doubled frequency (new wavelength)
of greater than 40 W;
(d)
Tunable pulsed single-mode dye oscillators capable of an average
power output of greater than 1 W, a repetition rate greater than 1 kHz,
a pulse width less than 100 Ns, and a wavelength between 300 NM and
800 NM;
(e)
Tunable pulsed dye amplifiers and oscillators, except single-mode
oscillators, with an average power output of greater than 30 W, a repetition
rate greater than 1 kHz a pulse width less than 100 Ns, and a wavelength
between 300 NM and 800 NM;
(f)
Alexandrite lasers with a bandwidth of 0.005 NM or less, a
repetition rate of greater than 125 Hz, and an average power output
greater than 30 W operating at wavelengths between 720 NM and 800 NM;
(g)
Pulsed carbon dioxide lasers with a repetition rate greater
than 250 Hz, an average power output of greater than 500 W, and a pulse
of less than 200 Ns operating at wavelengths between 9,000 NM and 11,000
NM;
NOTE:
This specification is not intended to control the higher power (typically
1 to 5 kW) industrial CO2 lasers used in applications such
as cutting and welding, as these latter lasers are either continuous
wave or are pulsed with a pulse width more than 200 Ns
(h)
Pulsed excimer lasers (XeF, XeCl, KrF) with a repetition rate
greater than 250 Hz, an average power output of greater than 500 W,
and a pulse of less than 200 Ns operating at wavelengths between 240
and 360 NM;
(i)
Para-hydrogen Raman shifters designed to operate at 16 NM output
wavelength and at a repetition rate greater than 250 Hz; and
(j)
Free electron lasers.
29.
*Systems, equipment and components for use in plasma separation enrichment
plants.
INTRODUCTORY
NOTE
In the plasma separation process, a plasma of uranium ions passes through
an electric field tuned to the 235U ion resonance frequency
so that they preferentially absorb energy and increase the diameter of
their corkscrew-like orbits. Ions with a large-diameter path are trapped
to produce a product enriched in 235U. The plasma, which is
made by ionizing uranium vapor, is contained in a vacuum chamber with
a high-strength magnetic field produced by a superconducting magnet. The
main technological systems of the process include the uranium plasma generation
system, the separator module with superconducting magnet, and metal removal
systems for the collection of 'product' and 'tails'.
29.1.
*Microwave power sources and antennae
Specially
designed or prepared microwave power sources and antennae for producing
or accelerating ions and having the following characteristics:
(a)
greater than 30 GHz frequency; and
(b)
greater than 50 kW mean power output for ion production.
29.2.
*Ion excitation coils
Specially
designed or prepared radio frequency ion excitation coils for frequencies
of more than 100 kHz and capable of handling more than 40 kW mean power.
29.3.
*Uranium plasma generation systems
Specially
designed or prepared systems for the generation of uranium plasma, which
may contain high-power strip or scanning electron beam guns with a delivered
power on the target of more than 2.5 kW/cm.
29.4.
*Liquid uranium metal handling systems
Specially
designed or prepared liquid metal handling systems for molten uranium
or uranium alloys, consisting of crucibles and cooling equipment for
the crucibles.
EXPLANATORY
NOTE:
The crucibles and other parts of this system that come into contact
with molten uranium or uranium alloys are made of, or protected by,
materials of suitable corrosion and heat resistance. Suitable materials
include tantalum, yttria-coated graphite, graphite coated with other
rare earth oxides or mixtures thereof.
29.5.
*Uranium metal 'product' and 'tails' collector assemblies
Specially
designed or prepared product and 'tails' collector assemblies for uranium
metal in solid form. These collector assemblies are made of, or protected
by, materials resistant to the heat and corrosion of uranium metal vapor,
such as yttria-coated graphite or tantalum.
29.6.
*Separator module housings
Cylindrical
vessels specially designed or prepared for use in plasma separation
enrichment plants for containing the uranium plasma source, radio-frequency
drive coil and the 'product' and 'tails' collectors.
EXPLANATORY
NOTE:
These housings have a multiplicity of ports for electrical feed-throughs,
diffusion pump connections and instrumentation diagnostics and monitoring.
They have provisions for opening and closure to allow for refurbishment
of internal components and are constructed of a suitable non-magnetic
material such as stainless steel.
29.7.
*Superconducting electromagnets
Superconducting
solenoidal electromagnets with all of the following characteristics:
(a)
Capable of creating magnetic fields of more than 2 teslas (20
kilogauss);
(b)
With a L/D (length divided by inner diameter) greater than
2;
(c)
With an inner diameter of more than 300 mm; and
(d)
With a magnetic field uniform to better than 1% over the
central 50% of the inner volume.
NOTE:
This item does not cover magnets specially designed for and used as
parts of medical nuclear magnetic resonance (NMR) imaging systems.
30.
*Systems, equipment and components for use in electromagnetic enrichment
plants.
INTRODUCTORY
NOTE
In the electromagnetic process uranium metal ions produced by ionization
of a salt feed material (typically UCl4) are accelerated and
pass through a magnetic field that has the effect of causing the ions
of different isotopes to follow different paths. The major components
of an electromagnetic isotope separator include: a magnetic field for
ion-beam diversion/separation of the isotopes, an ion source with its
acceleration system, and a collection system for the separated ions. Auxiliary
systems for the process include the magnet power supply system, the ion
source high-voltage power supply system, the vacuum system, and extensive
chemical handling systems for recovery of product and cleaning/recycling
of components.
30.1.
*Electromagnetic isotope separators
Electromagnetic
isotope separators specially designed or prepared for the separation
of uranium isotopes and equipment and components therefor, including:
(a)
Ion sources:
Specially designed or prepared single or multiple uranium ion sources
consisting of a vapor source, ionizer and beam accelerator, constructed
of suitable materials such as graphite, stainless steel, or copper
and capable of providing a total ion beam current of 50 mA or greater.
(b)
Ion collectors:
Collector plates consisting of two or more slits and pockets specially
designed or prepared for collection of enriched and depleted uranium
ion beams and constructed of suitable materials such as graphite or
stainless steel.
(c)
Vacuum housings:
Specially designed or prepared vacuum housings for uranium electromagnetic
separators constructed of suitable nonmagnetic materials such as stainless
steel and designed for operation at pressures of 0.1 Pa or lower.
EXPLANATORY
NOTE:
The housings are specially designed to contain the ion sources, collector
plates and water-cooled liners and have provision for diffusion pump
connections and openings and closures for removal and reinstallation
of these components.
(d)
Magnet pole pieces:
Specially designed or prepared magnet pole pieces having a diameter
greater than 2 m used to maintain a constant magnetic field within
an electromagnetic isotope separator and to transfer the magnetic
field between adjoining separators.
30.2.
*Electromagnetic isotope separators other than those specified in 30.1
above, designed for or equipped with single or multiple ion sources
capable of providing a total ion beam current of 50 ma or greater.
30.3.
*High voltage power supplies capable of continuously producing,
over a time period of 8 hours, the following:
(a)
Output voltage of 20,000 V or greater;
(B)
Output current of 1 A or greater; and
(C)
Voltage regulation of better than 0.1%.
30.4.
*High current power supplies
capable of continuously producing, over a period
of 8 hours, the following:
(a)
Output voltage of 100 V or greater, with a current output of 500
A or greater; and
(b)
Current or voltage regulation better than 0.1%.
30.5.
Vacuum pumps
Vacuum
pumps with an input throat size of 380 mm or greater with a pumping
speed of 15,000 liters/second or greater and capable of producing an
ultimate vacuum better than 10-4 Torr (0.76 x 10-4
mbar).
TECHNICAL
NOTE:
The ultimate vacuum is determined at the input of the pump with the
input of the pump blocked off.
ANALYTICAL
INSTRUMENTS AND PROCESS CONTROL SYSTEMS USED IN URANIUM ENRICHMENT
31.
Mass spectrometers
Mass
spectrometers capable of measuring ions of 230 atomic mass units or greater
and having a resolution of better than 2 parts in 230, as follows, and
ion sources therefor;
31.1
Inductively coupled plasma mass spectrometers (ICP/MS);
31.2.
Glow discharge mass spectrometers (GDMS);
31.3.
Thermal ionization mass spectrometers (TIMS);
31.4.
*Electron bombardment mass spectrometers which have a source chamber
constructed from or lined with or plated with materials resistant to
UF6.
31.5.
Molecular beam mass spectrometers as follows:
(a)
Which have a source chamber constructed from or lined with or
plated with stainless steel or molybdenum and have a cold trap capable
of cooling to 193K (-80C) or less; or
(b)
*Which have a source chamber constructed from or lined with or plated
with materials resistant to UF6
31.6.
*Mass spectrometers equipped with a microflourination ion source designed
for use with actinides or actinide flourides.
32.
Instrumentation and process control systems for use in enrichment (SC
II)
Instrumentation
for monitoring temperature, pressure, pH, fluid level or flow rate specially
designed to be corrosion resistant to UF6 by being made of,
or protected by, any of the following materials:
(a)
Stainless steel;
(b)
Aluminum;
(c)
Aluminum alloys;
(d)
Nickel; and
(e)
Alloys containing 60% or more nickel.
33.
*Software especially designed for the control of uranium enrichment plant
or facilities.
OTHER
ISOTOPE SEPARATION PLANTS
34.
Plants for the production of heavy water, deuterium and deuterium compounds
and equipment therefor
INTRODUCTORY
NOTE
Heavy water can be produced by a variety of processes. However, the two
processes that have proven to be commercially viable are the water-hydrogen
sulfide exchange process (GS process) and the ammonia hydrogen exchange
process.
The
GS process is based upon the exchange of hydrogen and deuterium between
water and hydrogen sulfide within a series of towers which are operated
with the top section cold and the bottom section hot. Water flows down
the towers while the hydrogen sulfide gas circulates from the bottom to
the top of the towers. A series of perforated trays are used to promote
mixing between the gas and the water. Deuterium migrates to the water
at low temperatures and to the hydrogen sulfide at high temperatures.
Gas or water, enriched in deuterium, is removed from the first stage towers
at the junction of the hot and cold sections and the process is repeated
in subsequent stage towers. The product of the last stage, water enriched
up to 30% in deuterium, is sent to a distillation unit to produce reactor
grade heavy water i. e., 99.75% deuterium oxide.
The
ammonia-hydrogen exchange process can extract deuterium from synthesis
gas through contact with liquid ammonia in the presence of a catalyst.
The synthesis gas is fed into exchange towers and then to an ammonia converter.
Inside the towers the gas flows from the bottom to the top while the liquid
ammonia flows from the top to the bottom. The deuterium is stripped from
the hydrogen in the synthesis gas and concentrated in the ammonia. The
ammonia then flows into an ammonia cracker at the bottom of the tower
while the gas flows into an ammonia converter at the top. Further enrichment
takes place in subsequent stages and reactor grade heavy water is produced
through final distillation. The synthesis gas feed can be provided by
an ammonia plant that, in turn, can be constructed in association with
a heavy water ammonia-hydrogen exchange plant. The ammonia hydrogen exchange
process can also use ordinary water as a feed source of deuterium.
Many
of the key equipment items for heavy water production plants using the
GS or the ammonia-hydrogen exchange processes are common to several segments
of the chemical and petroleum industries. This is particularly so for
small plants using the GS process.
However,
few of the items are available "off-the-shelf". The GS and the ammonia-hydrogen
processes require the handling of large quantities of flammable, corrosive
and toxic fluids at elevated pressures. Accordingly, in establishing the
design and operating standard for plants and equipment using these processes,
careful attention to the materials selection and specifications is required
to ensure long service life with high safety and reliability factors.
The choice of scale is primarily a function of economics and need. Thus,
most of the equipment items would be prepared according to the requirements
of the customer.
Finally,
it should be noted that, in both the GS and the ammonia-hydrogen exchange
process, items of equipment which individually are not specially designed
or prepared for heavy water production can be assembled into systems which
are specially designed or prepared for producing heavy water. The catalyst
production system used in the ammonia-hydrogen exchange process and water
distillation systems used for the final concentration of heavy water to
reactor grade in either process are examples of such systems.
The
items of equipment which are specially designed or prepared for the production
of heavy water utilizing either the water-hydrogen sulfide exchange process
or the ammonia-hydrogen exchange process include the following:
34.1.
Water-Hydrogen Sulfide Exchange Towers
Exchange towers fabricated from fine carbon steel (such as ASTM A516)
with diameters of 6 m (20 ft) to 9 m (30 ft), capable of operating at
pressures greater than or equal to 2 MPa (300 psi) and with a corrosion
allowance of 6 mm or greater, specially designed or prepared for heavy
water production utilizing the water-hydrogen sulfide exchange process.
34.2.
Blowers and Compressors
Single stage, low head (i.e., 0.2 MPa or 30 psi) centrifugal blowers
or compressors for hydrogen-sulfide gas circulation (i.e., gas containing
more than 70% H2S) specially designed or prepared for heavy
water production utilizing the water-hydrogen sulfide exchange process.
These blowers or compressors have a throughput capacity greater than
or equal to 56 m3/second (120,000 SCFM) while operating at
pressures greater than or equal to 1.8 MPa (260 psi) suction and have
seals designed for wet H2S service.
34.3.
Ammonia-Hydrogen Exchange Towers
Ammonia-hydrogen exchange towers greater than or equal to 35 m (114.3
ft) in height with diameters of 1.5 m (4.9 ft) to 2.5 m (8.2 ft) capable
of operating at pressures greater than 15 MPa (2225 psi) specially designed
or prepared for heavy water production utilizing the ammonia hydrogen
exchange process. These towers also have at least one flanged, axial
opening of the same diameter as the cylindrical part through which the
tower internals can be inserted or withdrawn.
34.4.
Tower Internals and Stage Pumps
Tower internals and stage pumps specially designed or prepared for towers
for heavy water production utilizing the ammonia-hydrogen exchange process.
Tower internals include specially designed stage contactors which promote
intimate gas/liquid contact. Stage pumps include specially designed
submersible pumps for circulation of liquid ammonia within a contacting
stage internal to the stage towers.
34.5.
Ammonia Crackers
Ammonia crackers with operating pressures greater than or equal to 3
MPa (450 psi) specially designed or prepared for heavy water production
utilizing the ammonia-hydrogen exchange process.
34.6.
Infrared Absorption Analyzers
Infrared absorption analyzers capable of "on-line" hydrogen/deuterium
ratio analysis where deuterium concentrations are equal to or greater
than 90%.
34.7.
Catalytic Burners
Catalytic burners for the conversion of enriched deuterium gas into
heavy water specially designed or prepared for heavy water production
utilizing the ammonia-hydrogen exchange process.
34.8.
Specialized Packing
Specialized packing for use in separating heavy water from ordinary
water and made of phosphor bronze mesh or copper (both chemically treated
to improve wettability) and designed for use in vacuum distillation
towers;
34.9.
Circulating Pumps
Pumps circulating solutions of diluted or concentrated potassium amide
catalyst in liquid ammonia (KNH2/NH3) with all
of the following characteristics:
(a)
Airtight (i.e. hermetically sealed);
(b)
For concentrated potassium amide solutions (1% or greater),
operating pressure of 1.5-60 MPa; for dilute potassium amide solutions
(less than 1%) operating pressure of 20-60 MPa; and
(c)
A capacity greater than 8.5 m^3/h;
34.10.
Ammonia synthesis converters
Ammonia synthesis units in which the synthesis gas (nitrogen and hydrogen)
is withdrawn from an ammonia/hydrogen high-pressure exchange column
and the synthesized ammonia is returned to said column;
34.11.
Platinized catalysts
Platinized catalysts specially designed or prepared for promoting the
hydrogen isotope exchange reaction between hydrogen and water for the
recovery of tritium from heavy water or for the production of heavy
water.
34.12.
Hydrogen-cryogenic distillation columns having all of the following
applications:
(a)
designed to operate with internal temperatures of -238oC
(35 K) or less;
(b)
designed to operate at internal pressure of 0.5 to 5 MPa
(5 to 50 atmospheres);
(c)
constructed of fine-grain stainless steels of the 300 series
with low sulfur content or equivalent cryogenic and H2-compatible
materials; and
(d)
with internal diameters of 1 m or greater and effective lengths
of 5 m or greater.
35.
*Plant for the separation of lithium-6 and specially designed equipment
therefor as follows:
35.1.
Packed liquid-liquid exchange columns for lithium amalgams;
35.2. Mercury
and/or lithium amalgam pumps;
35.3. Lithium
amalgam electrolysis cells.
36.
*Facilities or plants for the production, recovery, extraction, concentration
or handling of tritium, and equipment and materials therefor, as follows:
36.1
Tritium storage, separation, purification, and pumping systems using
metal hydrides as the storage, pumping or purification medium;
36.2.
Hydrogen or helium refrigeration units capable of cooling to
23 K (-250C ) or less, with heat removal capacity greater than 150 watts.
NOTE:
See also item 19.
PLANTS
AND EQUIPMENT FOR THE CONVERSION OF URANIUM
INTRODUCTORY
NOTE
Uranium
conversion plants and systems may perform one or more transformations
from one uranium chemical species to another, including:
(i)
conversion of uranium ore concentrates to UO3;
(ii)
conversion of UO3 to UO2;
(iii)
conversion of uranium oxides to UF4 or UF6;
(iv)
conversion of UF6 to UF4;
(v)
conversion of UF4, to UF6;
(vi)
conversion of UF4, to uranium metal;,
(vii)
conversion of uranium fluorides to UO2; and
(viii)
conversion of uranium oxides to UCl4.
Many
of the key equipment items for uranium conversion plants are common to
several segments of the chemical process industry. For example the types
of equipment employed in these processes may include furnaces, rotary
kilns, fluidized bed reactors, flame tower reactors, liquid centrifuges,
distillation columns and liquid-liquid extraction columns. However, few
of the items are available "off-the-shelf"; most would be prepared according
to the requirements and specifications of the customer. In some instances,
special design and construction considerations are required to address
the corrosive properties of some of the chemicals handled (HF, F2,
ClF3, and uranium fluorides). Finally, it should be noted that,
in all of the uranium conversion processes, items of equipment which individually
are not specially designed or prepared for uranium conversion can be assembled
into systems which are specially designed or prepared for use in uranium
conversion.
37.
Specially designed or prepared systems for the conversion of uranium ore
concentrates to U03
EXPLANATORY
NOTE:
Conversion of uranium ore concentrates to UO3 can be performed
by first dissolving the ore in nitric acid and extracting purified uranyl
nitrate using a solvent such as tributyl phosphate. Next, the uranyl nitrate
is converted to UO3 either by concentration and denitration,
or by neutralization with gaseous ammonia to produce ammonium diuranate
with subsequent filtering, drying, and calcining
38.
*Specially designed or prepared systems for the conversion of UO3 to UF6
EXPLANATORY NOTE:
Conversion of UO3 to UF6 can be performed directly
by fluorination. The process requires a source of fluorine gas or chlorine
trifluoride.
39.
Specially designed or prepared systems for the conversion of UO3
to UO2
EXPLANATORY
NOTE:
Conversion of UO3 to UO2 can be performed through
reduction of UO3 with cracked ammonia gas or hydrogen.
40.
Specially designed or prepared systems for the conversion of UO2
to UF4
EXPLANATORY
NOTE:
Conversion of UO2 to UF4 , can be performed by reacting
UO2 with hydrogen fluoride gas (HF) at 300-500 C.
41.
*Specially designed or prepared systems for the conversion of UF4 to UF6
EXPLANATORY NOTE:
Conversion of UF4 to UF6 is performed by exothermic
reaction with fluorine in a tower reactor. UF6 is condensed
from the hot effluent gases by passing the effluent stream through a cold
trap cooled to -10C (263 K). The process requires a source of fluorine
gas.
42.
Specially designed or prepared systems for the conversion of UF4
to U metal
EXPLANATORY
NOTE:
Conversion of UF4 to U metal is performed by reduction with
magnesium (large batches) or calcium (small batches). The reaction is
carried out at temperatures above the melting point of uranium (1130C).
43.
*Specially designed or prepared systems for the conversion of UF6 to UO2
EXPLANATORY NOTE:
Conversion of UF6 to UO2 can be performed by one
of three processes. In the first, UF6 is reduced and hydrolyzed
to UO2 using hydrogen and steam. In the second, UF6
is hydrolyzed by solution in water, ammonia is added to precipitate ammonium
diuranate, and the diuranate is reduced to UO2 with hydrogen
at 820C. In the third process, gaseous UF6, CO2
and NH3 are combined in water, precipitating ammonium uranyl
carbonate. The ammonium uranyl carbonate is combined with steam and hydrogen
at 500-600C to yield UO2. UF6 to UO2
conversion is often performed as the first stage of a fuel fabrication
plant.
44.
*Specially designed or prepared systems for the conversion of UF6 to UF4
EXPLANATORY NOTE:
Conversion of UF6 to UF4 is performed by reduction
with hydrogen.
45.
*Specially designed or prepared systems for the conversion of UO2 to UCl4.
EXPLANATORY NOTE:
Conversion of UO2 to UCl4 can be performed by reacting
UO2 with CCl4 at high temperature.
46.
*Electrolytic cells for fluorine production with a production capacity
greater than 10 grams of fluorine per hour and specially designed parts
and accessories therefor (SC II)
NUCLEAR
REACTORS AND EQUIPMENT THEREFOR
47.
Complete nuclear reactors
Nuclear
reactors capable of operation so as to maintain a controlled self sustaining
fission chain reaction.
EXPLANATORY
NOTE:
A "nuclear reactor" basically includes the items within, or attached directly
to, the reactor vessel, the equipment which controls the level of power
in the core, and the components which normally contain, or come in direct
contact with, or control the primary coolant of the reactor core.
47.1.
Reactor Vessels
Metal vessels, as complete units or as major shop-fabricated parts therefor,
which are specially designed or prepared to contain the core of a nuclear
reactor as defined in paragraph 47 above and are capable of withstanding
the operating pressure of the primary coolant.
EXPLANATORY
NOTE:
A top plate for a reactor vessel is covered by item 47.1 as a major
shop-fabricated part.
Reactor
internals (e.g. support columns and plates for the core and other vessel
internals, control rod guide tubes, thermal shields, baffles, core grid
plates, diffuser plates, etc.) are normally supplied by the reactor
supplier. In some cases, certain internal support components are included
in the fabrication of the reactor vessel. These items are sufficiently
critical to the safety and reliability of the operation of the reactor
(and, therefore, to the guarantees and the liability of the reactor
supplier), so that their supply, outside the basic supply arrangement
for the reactor itself, would not be common practice. Therefore, although
the separate supply of these unique, specially designed and prepared,
critical, large and expensive items would not necessarily be considered
as falling outside the area of concern, such a mode of supply is considered
unlikely.
47.2.
Reactor fuel charging and discharging machines
Manipulative equipment specially designed or prepared for inserting
or removing fuel in a nuclear reactor capable of on-load operation or
employing technically sophisticated positioning or alignment features
to allow complex off-load fueling operations such as those in which
direct viewing or access to the fuel is not normally available.
47.3.
Reactor control rods
Rods specially designed or prepared for the control of the reaction
rate in a nuclear reactor.
EXPLANATORY
NOTE:
This item includes, in addition to the neutron absorbing part, the support
or suspension structures therefor, if supplied separately.
47.4.
Reactivity control mechanisms, devices and systems
EXPLANATORY
NOTE:
Reactivity control mechanisms, devices, and systems may be manual, electro-mechanical,
hydraulic, pneumatical and chemical injection/removal type.
47.5.
Reactor pressure tubes
Tubes which are specially designed or prepared to contain fuel elements
and the primary coolant in a reactor at an operating pressure in excess
of 5.1 MPa (740 psi).
47.6.
Primary coolant pumps
Pumps specially designed or prepared for circulating the primary coolant
for nuclear reactors.
EXPLANATORY
NOTE:
Specially designed or prepared pumps may include elaborate sealed or
multi-sealed system to prevent leakage of primary coolant, canned-driven
pumps and pumps with inertial mass systems. This definition encompasses
pumps certified to NC-1 (or equivalent) standards.
47.7.
Reactor level control equipment
Specially designed or prepared equipment for controlling the power levels
in a nuclear reactor, e.g., reactor control rod drive mechanisms and
radiation detection and measuring instruments to determine neutron flux
levels.
48.8.
Nuclear reactor simulators
Electronic simulators specially designed or prepared to provide full
mockup simulation of the operation and control of a nuclear reactor.
NUCLEAR
FUEL FABRICATION PLANTS
48.
Plants for the fabrication of fuel elements
A
"plant for the fabrication of fuel elements" includes the equipment:
48.1
Which normally comes in direct contract with, or directly processes,
or controls, the production flow of nuclear material; or
48.2.
Which seals the nuclear material within the cladding; or
48.3.
Which checks the integrity of the cladding or the seal; or
48.4.
Which provides for the finishing surface treatment of the sealed
fuel.
REPROCESSING
TECHNOLOGY AND EQUIPMENT THEREFOR
49.
*Plants and equipment for the reprocessing of irradiated fuel elements
INTRODUCTORY
NOTE
Reprocessing irradiated fuel separates plutonium and uranium from intensely
radioactive fission products and other transuranic elements. Different
technical processes can accomplish this separation. However, over the
years Purex has become the most commonly used and accepted process. Purex
involves the dissolution of irradiated nuclear fuel in nitric acid, followed
by separation of the uranium, plutonium, and fission products by solvent
extraction using a mixture of tributyl phosphate in an organic diluent.
Purex facilities have process functions similar to each other, including:
irradiated fuel element chopping, fuel dissolution, solvent extraction,
and process liquor storage. There may also be equipment for thermal denitration
of uranium nitrate, conversion of plutonium nitrate to oxide or metal,
and treatment of fission product waste liquor to a form suitable for long
term storage or disposal. However, the specific type and configuration
of the equipment performing these functions may differ between Purex facilities
for several reasons, including the type and quantity of irradiated nuclear
fuel to be reprocessed and the intended disposition of the recovered materials
and the safety and maintenance philosophy incorporated into the design
of the facility.
A
"plant for the reprocessing of irradiated fuel elements" includes the
equipment and components which normally come in direct contact with, and
directly control the irradiated fuel and the major nuclear material and
fission product processing streams.
These
processes, including the complete systems for plutonium conversion and
plutonium metal production, may be identified by the measures taken to
avoid criticality (e.g. by geometry), radiation exposure (e.g. by shielding),
and toxicity hazards (e.g. by containment).
49.1.
*Irradiated fuel element chopping machines
INTRODUCTORY
NOTE
This equipment breaches the cladding of the fuel to expose the irradiated
nuclear material to dissolution. Specially designed metal cutting shears
are the most commonly employed, although advanced equipment, such as
lasers, may be used.
Remotely
operated equipment specially designed or prepared for use in a reprocessing
plant as identified above and intended to cut, chop, or shear irradiated
nuclear fuel assemblies, bundles, or rods.
49.2.
*Dissolvers
INTRODUCTORY
NOTE
Dissolvers normally receive the chopped-up spent fuel. In these critically
safe vessels, the irradiated nuclear material is dissolved in nitric
acid and the remaining hulls are removed from the process stream.
Critically
safe tanks (e.g. small diameter, annular, or slab tanks) specially designed
or prepared for use in a reprocessing plant as identified above, intended
for dissolution of irradiated nuclear fuel, and which are capable of
withstanding hot, highly corrosive liquid, and which can be remotely
loaded and maintained.
49.3.
*Solvent extractors and solvent extraction equipment
INTRODUCTORY
NOTE
Solvent extractors both receive the solution of irradiated fuel from
the dissolvers and the organic solution which separates the uranium,
plutonium, and fission products. Solvent extraction equipment is normally
designed to meet strict operating parameters, such as long operating
lifetimes with no maintenance requirements or adaptability to easy replacement,
simplicity of operation and control, and flexibility for variations
in process conditions.
Specially
designed or prepared solvent extractors such as packed or pulse columns,
mixer settlers or centrifugal contactors for use in a plant for the
reprocessing of irradiated fuel. Solvent extractors must be resistant
to the corrosive effect of nitric acid. Solvent extractors are normally
fabricated to extremely high standards (including special welding and
inspection and quality assurance and quality control techniques) out
of low carbon stainless steels, titanium, zirconium, or other high quality
materials.
49.4.
*Chemical holding or storage vessels
INTRODUCTORY
NOTE
Three main process liquor streams result from the solvent extraction
step. Holding or storage vessels are used in the further processing
of all three streams, as follows:
The
pure uranium nitrate solution is concentrated by evaporation and passed
to a denitration process where it is converted to uranium oxide. This
oxide is re-used in the nuclear fuel cycle.
The
intensely radioactive fission products solution is normally concentrated
by evaporation and stored as a liquor concentrate. This concentrate
may be subsequently evaporated and converted to form suitable for storage
or disposal.
The
pure plutonium nitrate solution is concentrated and stored pending its
transfer to further process steps. In particular, holding or storage
vessels for plutonium solutions are designed to avoid criticality problems
resulting from changes in concentration and form of this stream.
Specially
designed or prepared holding or storage vessels for use in a plant for
the reprocessing of irradiated fuel. The holding or storage vessels
must be resistant to the corrosive effect of nitric acid. They are normally
fabricated of materials such as low carbon stainless steels, titanium,
or zirconium, or other high quality materials. Holding and storage vessels
may be designed for the remote operation and maintenance and may have
the following features for control of nuclear criticality:
(a)
Walls or internal structures with a boron equivalent of a least 2%;
or
(b)
A maximum diameter of 175 mm (7 in) for cylindrical vessels; or
(c)
A maximum width of 75 mm (3 in) for either a slab or annular vessel.
49.5.
*Plutonium nitrate to oxide conversion system
INTRODUCTORY
NOTE
In most reprocessing facilities, this final process involves the conversion
of the plutonium nitrate solution to plutonium dioxide. The main functions
involved in this process are:
process
feed storage and adjustment, precipitation, and solid/liquid separation,
calcination, product handling, ventilation, waste management, and process
control.
Complete
systems specially designed or prepared for the conversion of plutonium
nitrate to plutonium oxide, in particular adapted so as to avoid criticality
and radiation effects and to minimize toxicity hazards.
49.6.
*Plutonium oxide to metal production system
INTRODUCTORY
NOTE
This process, which could be related to a reprocessing facility, involves
the fluorination of plutonium dioxide, normally with highly corrosive
hydrogen fluoride, to produce plutonium fluoride which is subsequently
reduced using high purity calcium metal to produce metallic plutonium
and calcium fluoride slag. The main functions involved in this process
are: fluorination (e.g. involving equipment fabricated or lined with
a precious metal), metal reduction (e.g. employing ceramic crucibles),
slag recovery, product handling, ventilation, waste management and process
control.
Complete
systems specially designed or prepared for the production of plutonium
metal, in particular adapted so as to avoid criticality and radiation
effects and to minimize toxicity hazards.
49.7.
*Hot cells and related equipment specially designed or prepared
for the handling and processing of irradiated nuclear material
EXPLANATORY
NOTE:
Small scale chemical separation of plutonium or uranium or both from
irradiated nuclear material requires radiation protection from fission
products' gamma activity and from plutonium toxicity. This separation
is normally conducted in specially designed or prepared lead- or concrete-
shielded cells provided with viewing ports made of high density glass
and remote manipulators. Protection from plutonium toxicity is obtained
with an air-tight internal lining of the hot the cell normally made
of low-carbon steel. Hot cells are provided with air extraction system
capable of maintaining a slightly negative pressure and equipped with
high efficiency particulate air filters which prevent the release of
aerosols from the hot cell into the environment.
49.8.
Hot cells related equipment specially designed or prepared
for the handling or processing of radioisotopes or radiation sources
in medical and industrial applications as follows:
(a)
Remote manipulators that provide mechanical translation of human
operator actions by electrical, hydraulic, or mechanical means to
an operating arm and terminal fixture, that can be used to provide
remote actions in radiochemical separation operations and hot cells
as follows:
(i)
Having a capability of penetrating 0.6 m or more of cell wall ('through
the wall' operation); or
(ii)
Having a capability of bridging over the top of a cell
wall with a thickness of 0.6 m or more ('over the wall' operation);
NOTE:
Remote manipulation may be of a 'master/slave' type or operated
by a joystick or keypad.
(b)
High-density (lead glass or other) radiation shielding windows
greater than 0. 3 m on a side and with a density greater than 3 g/cm3
and a thickness of 100 mm or greater and specially designed frames
therefor;
(c)
Radiation hardened TV cameras specially designed or rated
as radiation hardened to withstand greater than 5 x 10^4
grays (SI) (5 x 10^6 rad) without operational degradation
and specially designed lenses used therein;
(d)
Casks designed for transportation or storage of nuclear reactor
fuel or irradiated fuel elements.
INDUSTRIAL EQUIPMENT AND MACHINE TOOLS
50.
*Rotor fabrication and assembly equipment and bellows forming mandrels
and dies, as follows:
50.1
Rotor assembly equipment for assembly of rotor tube sections, baffles,
and end caps including associated precision mandrels, clamps and shrink
fit machines;
50.2.
Rotor straightening equipment for alignment of rotor tube
sections to a common axis;
NOTE:
Normally such equipment will consist of precision measuring probes linked
to a computer that subsequently controls the action of, for example,
pneumatic rams used for aligning the rotor tube sections.
50.3.
Bellows forming mandrels and dies for producing single-convolution
bellows i.e., bellows made of high strength aluminum alloys, maraging
steel or high-strength filamentary materials. The bellows have all of
the following dimensions:
(a)
75 mm to 400 mm (3 in to 16 in ) inside diameter;
(b)
12.7 mm (0.5 in) or more in length; and
(c)
Single convolution depth more than 2 mm (0.08 in)
51.
*Centrifugal balancing machines
Centrifugal
multi-plane balancing machines, fixed or portable, horizontal or vertical,
as follows; and specially designed software therefor:
51.1
Centrifugal balancing machines designed for balancing flexible rotors
having a length of 400 mm or more and having all the following characteristics:
(a)
A swing or journal diameter of 75 mm or more;
(b)
Mass capability of from 0.9 to 23 kg; and
(c)
Capable of balancing speed of revolution more that 5000 rpm;
51.2.
Centrifugal balancing machines designed for balancing hollow
cylindrical rotor components and having all the following characteristics:
(a)
A journal diameter of 75 mm or more;
(b)
Mass capability of from 0.9 to 23 kg;
(c)
Capable of balancing to a residual imbalance of 0.010 kg
mm/kg per plane or better; and
(d)
Belt drive type.
52.
*Filament winding machines (SC IV)
Filament winding machines in which the motions for positioning, wrapping
and winding fibers are coordinated and programmed in two or more axes,
specially designed to fabricate composite structures or laminates from
fibrous or filamentary materials and capable of winding cylindrical rotors
of diameter between 75 mm and 400 mm and lengths of 400 mm or greater;
coordinating and programming controls therefor; precision mandrels; and
specially designed software therefor.
53.
Spin-forming and flow-forming machines (SC IV)
Spin-forming
and flow-forming machines and precision rotor-forming mandrels designed
to form cylindrical rotors of inside diameter between 75 mm and 400 mm;
and specially designed software therefor, which:
53.1.
According to the manufacturer's technical specification, can be
equipped with numerical control units or a computer control; and
53.2.
Have two or more axes that can be coordinated simultaneously
for contouring control.
NOTE:
The only spin-forming machines included into this entry are those combining
the function of spin-forming and flow-forming.
54.
Dimensional inspection machines
Dimensional
inspection machines, devices or systems, as follows, and specially designed
software therefor.
54.1.
Computer controlled or numerically controlled dimensional inspection
machines having both of the following characteristics:
(a)
Two or more axes; and
(b)
A one-dimensional length measurement uncertainty equal to
or less (better) than (6 ± L/1000) Mm (L is the measured length
in millimeters) (Ref.VDI/VDE 2617 parts 1 and 2).
54.2.
Linear and angular displacement measuring devices, as follows:
(a)
Linear measuring instruments having any of the following characteristics:
(i)
Non-contact type measuring systems with a "resolution" equal
to or less (better) than 0.2 Mm within a measuring range
up to 0.2 mm; or
(ii)
Linear voltage differential transformer (LVDT) systems
having both of the following characteristics:
(A)
Linearity equal to or less (better) than 0.1% within a measuring
range up to 5 mm; and
(B)
Drift equal to or less (better) than 0.1% per day at
a standard ambient test room temperature ± 1K; or
(iii)
Measuring systems that have both of the following characteristics:
(A)
Contain a laser; and
(B)
Maintain for at least 12 hours, over a temperature range
of ± 1K around a standard temperature and a standard pressure:
(I)
A resolution over their full scale of 0.1 Mm or better;
and
(II)
A "measurement uncertainty" equal to or less (better)
than (0.2 ±L/2000) Mm (L is the measured length in millimeters);
except measuring interferometer systems, without closed
or open loop feedback, containing a laser to measure slide movement
errors of machine tools, dimensional inspection machines, or
similar equipment;
(b)
Angular measuring instruments having an angular position
deviation equal to or less (better) than 0.00025;
NOTE:
This item does not include optical instruments, such as autocollimators,
using collimated light to detect angular displacement of a mirror.
(c)
Systems for simultaneous linear-angular inspection of
hemishells, having both of the following characteristics:
(i)
"Measurement uncertainty" along any linear axis equal
to or less (better) than 3.5 Mm per 5 mm; and
(ii)
Angular position deviation equal to or less than 0.02.
NOTE:
Specially designed software for the systems described in paragraph (c)
of this item includes software for simultaneous measurement of wall
thickness and contour.
TECHNICAL
NOTE 1:
Machine tools that can be used as measuring machines are included if
they meet or exceed the criteria specified for the machine tool function
or the measuring machine function.
TECHNICAL
NOTE 2:
A machine described in paragraph 54 is included if it exceeds the control
threshold anywhere within its operating range.
TECHNICAL
NOTE 3:
The probe used in determining the "measurement uncertainty" of a dimensional
inspection system shall be as described in VDI/VDE 2617 parts 2, 3 and
4.
TECHNICAL
NOTE 4:
All parameters of measurement values in this item represent plus/minus,
i.e. not total band.
"Measurement
uncertainty"
The characteristic parameter which specifies in what range around
the output value the correct value of the measurable variable lies
with a confidence level of 95%. It includes the uncorrected systematic
deviations, the uncorrected backlash, and the random deviations (Reference:
VDI/VDE 2617).
"Resolution"
The least increment of a measuring device; on digital instruments,
the least significant bit (Reference:ANSI B-89.1.12).
"Linearity"
(Usually measured in terms of non-linearity) is the maximum deviation
of the actual characteristic (average of upscale and downscale readings),
positive or negative, from a straight line so positioned as to equalize
and minimize the maximum deviations.
"Angular
position deviation"
The maximum difference between angular position and the actual, very
accurately measured angular position after the workpiece mount of
the table has been turned out of its initial position. (Reference:
VD1/VDE 2617. Draft: "Rotary table on coordinate measuring machines").
55.
Electron beam welding machines
Electron
beam welding machines with a chamber of 0.5 m3 or more
.56.
Plasma spray systems
Plasma
spray systems, atmospheric or vacuum.
57.
Oxidation furnaces
Vacuum
oxidation furnaces with all of the following characteristics:
(a)
Having a steam supply capable of introducing slightly superheated
steam into the bottom of the furnace at a controlled rate;
(b)
Capable of containing a retort of working diameter of 600 mm
or more and a workable height of 1200 mm or more; and
(c)
Having a radiant heater to uniformly heat the retort to a temperature
of 673 K (400oC) or more.
TECHNICAL
NOTE:
Oxidation furnaces are used to deposit a controlled oxide layer on the
surface of the centrifuge components made from maraging steel.
58.
High temperature furnaces
58.1.
*Vacuum or controlled environment (inert gas) induction furnaces
capable of operation above 1123 K (850oC) and having induction coils
600 mm or less in diameter, and power supplies specially designed for
induction furnaces with a power supply of 5 kW or more
TECHNICAL
NOTE:
This entry does not include furnaces designed for the processing of
semiconductor wafers.
58.2.
*Vacuum or controlled environment metallurgical melting and casting
furnaces as follows; and specifically configured computer control and
monitoring systems and specially designed software therefor:
(a) Arc
remelt and casting furnaces with consumable electrode capacities between
1000 cm3 and 20,000 cm3 and capable
of operating with melting temperatures above 1973 K (1700C); and
(b)
Electron beam melting and plasma atomization and melting
furnaces with a power of 50 kW or greater and capable of operating
with melting temperatures above 1473 K (1200C).
59.
Isostatic presses (cold and hot) (SC IV)
Isostatic
presses capable of achieving a maximum working pressure of 69 MPa or greater
and having a chamber cavity with an inside diameter in excess of 152 mm;
and specially designed dies and molds, components, accessories and controls;
and specially designed software therefor.
TECHNICAL
NOTE 1:
Isostatic presses are presses capable of pressurizing a closed cavity
through various media (gas, liquid, solid particles) to create equal pressure
in all directions within the cavity upon a workpiece of material.
TECHNICAL
NOTE 2:
The inside chamber dimension is that of the chamber in which both the
working temperature and the working pressure are achieved and does not
include fixtures. That dimension is smaller of either the inside diameter
of the pressure chamber or the inside diameter of the insulated furnace
chamber, depending on which of the two chambers is located inside the
other.
60.
Machine tools (SC IV)
60.1.
Numerical control units, specially designed motion control boards
for numerical control applications on machine tools, numerically controlled
machine tools, specially designed software, and related technology.
Detailed specifications of the equipment are set out in the Appendix
to Annex 3.
60.2.
*Turning, milling and grinding machines
having any of the following characteristics:
(a)
Vacuum chucks suitable for holding hemispherical parts;
(b)
Machines installed within glove boxes or equivalent containment
facilities; and
(c)
Explosion-proofing features.
61.
Vibration test equipment (SC IV)
Vibration
test systems, equipment, components and software therefor, as follows:
61.1.
Vibration test systems, employing feedback or closed loop control
techniques and incorporating a digital controller, capable of vibrating
a system at 10 g RMS or more anywhere in the range 20 Hz to 2000 Hz
and imparting forces of 50 kN (11,250 lbs), measured 'bare table', or
greater;
61.2.
Digital controllers, combined with "specially designed software"
for vibration testing, with a real-time bandwidth greater than 5 kHz
and being designed for use with the systems controlled in 61.1.above;
61.3.
Vibration thrusters (shaker units), with or without associated
amplifiers, capable of imparting a force of 50 kN (11,250 lbs), measured
"bare table", or greater, which are usable for the systems controlled
in 61.1.above;
61.4.
Test piece support structures and electronic units designed
to combine multiple shaker units into a complete shaker system capable
of providing an effective combined force of 50 kN, measured 'bare table',
or greater, which are usable for the systems controlled in 61.1 above.
EXPLANATORY
NOTE:
The term 'bare table' refers to a flat table or surface with
no fixtures or fittings.
61.5.
"Specially designed software" for use with the systems controlled
in 61.1.above or for the electronic units controlled in 61.4.above.
62.
"Robots" and "end-effectors" having any of the following characteristics;
and specially designed controllers and software therefor:
62.1.
Specially designed to comply with national safety standards applicable
to explosive environments (for example, meeting electrical code ratings
for explosive environments);
62.2.
Specially designed or rated as radiation hardened to withstand
greater than 5 x 10^4 grays (5 x 10^6 rad) without operational degradation.
NOTE:
See Appendix to Annex 3 for definitions.
IMPLOSION
SYSTEMS DEVELOPMENT EQUIPMENT
63.
*Specialized equipment for hydrodynamic experiments, as follows:
63.1.
Velocity interferometers for measuring velocities in excess of 1
km per second during time intervals less than 10s (VISARs, Doppler laser
interferometers, DLIs, etc.);
63.2.
Manganin gauges for pressures greater than 100 kilobars;
63.3.
Quartz pressure transducers for pressures greater than 100
kilobars;
63.4.
Pindomes; or
63.5.
Schliering systems for measuring the density variations in
an explosion.
64.
Flash X-ray equipment
Flash
X-ray generators or pulsed electron accelerators with peak energy of 500
keV or greater as follows, except accelerators that are component parts
of devices designed for purposes other than electron beam or x-ray radiation
(electron microscopy, for example) and those designed for medical purposes:
64.1.
Having an accelerator peak electron energy of 500 keV or greater,
but less than 25 MeV and with a figure of merit (K) of 0.25 or greater,
where K is defined as:
K=1.7
x 10^3 V ^2.65 Q
where
V is the peak electron energy in million electron volts and Q
is the total accelerated charge in coulombs if the accelerator beam
pulse duration is less than or equal to 1 µs; if the accelerator beam
pulse duration is greater than 1 µs, Q is
the maximum accelerated charge in 1 µs [Q
equals the integral of i with respect to t,
over the lesser of 1 µs or the time duration of the beam pulse (Q
= (integral)idt), where i is the beam current in amperes
and t is the time in seconds] or,
64.2.
Having an accelerator peak electron energy of 25 MeV or greater
and a peak power greater than 50 MW. [Peak power = (peak potential in
volts) x (peak beam current in amperes).]
TECHNICAL
NOTE:
Time duration of the beam pulse In machines, based on microwave accelerating
cavities, the time duration of the beam pulse is the lesser of 1 µs
or the duration of the bunched beam packet resulting from one microwave
modulator pulse.
Peak
beam current In machines based on microwave accelerating cavities, the
peak beam current is the average current in the time duration of a bunched
beam packet.
65.
*Gun systems
Multistage
gas guns or other high-velocity gun systems (coil, electromagnetic, electrothermal,
or other advanced systems) capable of accelerating projectiles to 2 km
per second or greater.
66.
*Mechanical rotating mirror cameras
Mechanical framing cameras with recording rates greater than 225,000 frames
per second; streak cameras with writing speeds greater than 0.5 mm per
microsecond; and parts and accessories thereof, including synchronizing
electronics specially designed for this purpose and specially designed
rotor assemblies (consisting of turbines, mirrors, and bearings).
67.
*Electronic streak and framing cameras and tubes as follows:
67.1.
Electronic streak cameras capable of 50 Ns or less time resolution
and streak tubes therefor;
67.2.
Electronic (or electronically shuttered) framing cameras capable
of 50 Ns less frame exposure time including single frame cameras;
67.3.
Framing tubes and solid-state imaging devices for use with
cameras controlled in 67.2 above, as follows:
(a)
proximity focused image intensifier tubes having the photocathode
deposited on a transparent conductive coating to decrease photocathode
sheet resistance;
(b)
gate silicon intensifier target (SIT) vidicon tubes, where
a fast system allows gating the photoelectons from the photocathode
before they impinge on the SIT plate;
(c)
Kerr or pockel cell electro-optical shuttering; or
(d)
Other framing tubes and solid-state imaging devices having
a fast-image gating time of less than 50 Ns specially designed for
cameras controlled in 67.2 above.
68.
*Computer codes for nuclear explosives
Hydrodynamics codes, neutronic codes, photon transport codes and/or equation-of-state
and related nuclear data and opacity files usable for calculating implosion
or gun type weapons.
NOTE:
These items include software, equations or data in any form usable for
calculating implosion or gun type weapons.
69.
Detonators and multi-point initiator systems
Detonators
and multipoint initiation systems:
69.1.
Electrically driven explosive detonators as follows:
(a)
Exploding bridge (EB);
(b)
Exploding bridge wire (EBW);
(c)
Slapper; and
(d)
Exploding foil initiators (EFI).
69.2.
Arrangements using single or multiple detonators designed to
nearly simultaneously initiate an explosive surface (over greater than
5000 mm^2) from a single firing signal (with an initiation
timing spread over the surface of less than 2.5 µs).
TECHNICAL
NOTE:
The detonators of concern all utilize a small electrical conductor (bridge,
bridge wire, or foil) that explosively vaporizes when a fast, high-current
electrical pulse is passed through it. In non-slapper types, the exploding
conductor starts a chemical detonation in a contacting high-explosive
material such as PETN (pentaerythritoltetranitrate). In slapper detonators,
the explosive vaporization of the electrical conductor drives a "flyer"
or "slapper" across a gap, and the impact of the slapper on the explosive
starts a chemical detonation . The slapper in some designs is driven by
magnetic force. The term "exploding foil" detonator may refer to either
an EB or a slapper-type detonator. Also, the word "initiator" is sometimes
used in place of the word "detonator".
Detonators
using only primary explosives, such as lead azide, are not subject to
control.
70.
*Explosive lenses
Explosive lenses designed to uniformly initiate the detonation
of the surface of a high explosive charge.
71.
*Firing sets and equivalent high-current pulse generators (for controlled
detonators)
71.1.
Explosive detonator firing sets designed to drive multiple controlled
detonators covered under item 69 above;
71.2.
Modular electrical pulse generators (pulsers) designed for
portable, mobile or ruggedized use (including xenon flashlamp drivers),
with the following characteristics:
(a)
Capable of delivering their energy in less than 15 microseconds;
(b)
Having an output greater than 100 A;
(c)
Having a rise time of less that 10 microseconds into loads
of less than 40 ohms. (Rise time is defined as the time interval from
10% to 90% current amplitude when driving a resistive load);
(d)
Enclosed in a dust-tight enclosure;
(e)
No dimension greater than 25.4 cm (10 in );
(f)
Weight less than 25 kg (55 LB); and
(g)
Specified for use over an extended temperature range (-50oC
to 100oC) or specified as suitable for aerospace use.
72.
Switching devices, as follows:
72.1.
Cold-cathode tubes (including gas krytron tubes and vacuum sprytron
tubes), whether gas filled or not, operating similarly to a spark gap,
containing three or more electrodes, and having all of the following
characteristics:
(a)
Anode peak voltage rating of 2500 V or more;
(b)
Anode peak current rating of 100 A or more; and
(c)
Anode delay time of 10 microseconds or less;
72.2.
Triggered spark-gaps having an anode delay time of 15 microseconds
or less and rated for a peak current of 500 A or more;
72.3.
Modules or assemblies with a fast switching function having
all of the following characteristics:
(a)
Anode peak voltage rating greater than 2000V;
(b)
Anode peak current rating of 500 A or more; and
(c)
Turn-on time of 1 s or less.
73.
Capacitors with either of the following sets of characteristics:
73.1.
Voltage rating greater than 1.4 kV, energy storage greater than
10J, capacitance greater than 0.5 µF, and series inductance less than
50 NH; or
73.2.
Voltage rating greater than 750 V, capacitance greater than
0.25 µF, and series inductance less than 10 NH
74.
High explosives (SC IV)
High
explosive, in any form, including shells and hollow spheres, as follows:
74.1.
Cyclotetramethylenetetranitroamine (HMX);
74.2.
Cyclotrimethylenetrinitroamine (RDX);
74.3.
Triaminotrinitrobenzene (TATB);
74.4.
Pentaerythritoltetranitrate (PETN); except when contained in
pharmaceuticals;
74.5.
Hexanitrostilbene (HNS), except when contained in pharmaceuticals;
and
74.6.
Any explosive with a crystal density greater than 1.8 g/cm3
and having a detonation velocity greater than 8000 m/s.
OTHER
EQUIPMENT
75.
Crucibles, as follows:
75.1.
*Crucibles made of any of the following materials
(a) Calcium
fluoride (CaF2);
(b)
Calcium zirconate (metazirconate) (Ca2ZrO3);
(c)
Cerium sulfide (Ce2S3);
(d)
Erbium oxide (erbia) (Er2O3);
(e)
Hafnium oxide (hafnia) (HfO2);
(f)
Magnesium oxide (MgO);
(g)
Nitrided niobium-titanium-tungsten alloy (approximately 50%
Nb, 30% Ti, 20%W);
(h)
Yttrium oxide (yttria) (Y2O3); or
(i)
Zirconium oxide (zirconia) (ZrO2);
75.2.
*Crucibles made of or lined with tantalum, having a purity of 99.9%
or greater;
75.3.
*Crucibles
made of or lined with tantalum (having a purity of 98% or greater) coated
with tantalum carbide, nitride or boride (or any combination of these)
76.
Alpha sources
Alpha-emitting
radionuclides, as follows; and equipment containing such alpha-emitting
radionuclides
(a) Radionuclides, including compounds and mixtures, which:
(i)
Have an half-life of 10 days or greater, but less than 200 years;
and
(ii)
Have a total alpha activity of 37 Gbq per kilogram (1 curie
per kilogram) or greater; except: devices containing less than 100
millicuries (3.7 Gbq) of alpha activity per device;
(b)
Radium-226 in any form;
except:
when contained in medical applicators
77.
Neutron generator systems
77.1.
*Neutron generator systems, including tubes, designed for operation
without an external vacuum system and utilizing electrostatic acceleration
to induce a tritium-deuterium reaction, capable of producing more that
3x10^3 neutron/ms.
77.2.
Neutron generator systems to utilize dense plasma focus for
deuterium-deuterium or tritium-deuterium reaction.
78.
Electronic digital computers (SC IV)
Electronic
digital computers with a composite theoretical performance (CTP) of 12.5
million theoretical operations per second (Mtops) or greater
except:
computers
essential for medical applications and incorporated in equipment or systems
designed or modified for identifiable and dedicated medical applications.
79.
Electronic equipment for time delay generation or time interval measurement,
as follows:
79.1.
Digital time delay generators with a resolution of 50 nanoseconds
or less over time intervals of 1 microsecond or greater;
79.2.
Multi-channel (three or more) or modular time interval meter
and chronometry equipment with time resolution less than 50 nanoseconds
over time ranges greater than 1 microsecond.
80.
Oscilloscopes
Oscilloscopes
and transient recorders as follows; and specially designed components
therefor:
80.1.
Non-modular analog oscilloscopes having a bandwidth of 1 GHz or
greater;
80.2.
Modular analog oscilloscope systems having either of the following
characteristics;
(a)
A mainframe with a bandwidth of 1 GHz or greater; or
(b)
Plug-in modules with an individual bandwidth of 4 GHz or
greater.
80.3.
Analog sampling oscilloscopes for the analysis of recurring
phenomena with an effective bandwidth greater than 4 GHz;
80.4.
Digital oscilloscopes and transient recorders, using analog-to
digital conversion techniques, capable of storing transients by sequentially
sampling single-shot inputs at successive intervals of less than 1 Ns
(greater than 1 giga-sample per second), digitizing to 8 bits or greater
resolution and storing 256 or more samples.
NOTE
1:
Specially designed components for analog oscilloscopes, are:
(i) Plug-in units;
(ii) External amplifiers;
(iii) Pre-amplifiers;
(iv) Sampling devices; and
(v) Cathode ray tubes;
NOTE
2:
"Bandwidth" is defined as the band of frequencies over which the deflection
on the cathode ray tube does not fall below 70.7% of that at the maximum
point measured with a constant input voltage to the oscilloscope amplifier.
81.
High-speed pulse generators
High-speed
pulse generators with output voltages greater than 6 V into a less than
55-ohm resistive load, and with pulse transition times less than 500 Ps
(defined as the time interval between 10% and 90% voltage amplitude).
82.
Pulse amplifiers
Pulse
amplifiers with gain greater than 6 decibels and with a baseband bandwidth
greater than 500 megahertz (having the low frequency half-power point
at less than 1 MHz and the high frequency half-powered point greater than
500 MHz) and output voltage greater than 2 volts into 55 ohms or less
(this corresponds to an output greater than 16 dBm in a 50 ohm system).
83.
Photomultiplier tubes
Photomultiplier
tubes,with the following characteristics; a photocathode area of greater
than 20 cm2; and an anode pulse rise time of less than 1 Ns
84.
Frequency changers
Frequency
changers (also known as converters or invertors), other than those specified
in item 23.4, having all of the following characteristics:
(a)
A multiphase output capable of providing a power of 40W or more;
(b)
Capable of operating in the frequency range between 600 and
2000 Hz;
(c)
Total harmonic distortion below 10%; and
(d)
Frequency control better than 0.1%.
APPENDIX
TO ANNEX 3:
Detailed Specifications for Machine Tools
Numerical
control units, specially designed motion control boards for numerical
control applications on machine tools, numerically controlled machine
tools, specially designed software, and technology as follows:
1.
Numerical control units for machine tools, as follows:
1.1.
Having more than four interpolating axes that can be coordinated simultaneously
for contouring control or
1.2.
Having two, three, or four interpolating axes that can be coordinated
simultaneously for contouring control and when or more of the following
conditions are fulfilled:
(a)
Capable of real-time processing of data to modify the tool path during
the machining operation by automatic calculation and modification of
part program data for machining in two or more axes by means of measuring
cycles and access to source data;
(b)
Capable of receiving directly (on-line) and processing computer-aided
design (CAD) data for internal preparation of machine instructions;
or
(c)
Capable, without modification, according to the manufacturer's technical
specifications, of accepting additional boards that would permit increasing
the number of interpolating axes that can be coordinated simultaneously
for contouring control, above the control levels, even if they do
not contain these additional boards;
2.
Motion control boards specially designed for machine tools having one
or more of the following characteristics:
2.1
Providing interpolation in more than four axes;
2.2.
Capable of real time processing described in 1.2.(a) above; or
2.3.
Capable of receiving and processing CAD data as described in 1.2.(b)
above.
3.
Machine tools, as follows, for removing or cutting metals, ceramics, or
composites, which, according to the manufacturer's technical specifications,
can be equipped with electronic devices for simultaneous contouring control
in two or more axes:
3.1
Machine tools for turning, grinding, milling, or any combination thereof
that:
(a)
Have two or more axes that can be coordinated simultaneously for contouring
control; and
(b)
Have any of the following characteristics;
(A)
Two or more contouring rotary axes;
(B)
One or more contouring tilting spindles;
(C)
Camming (axial displacement) in one revolution of the spindle less
(better) than 0.0008 mm total indicator reading (TIR);
(D)
Run out (out-of-true running) in one revolution of the spindle less
(better) than 0.0006 mm TIR for grinding or milling machines, 0.0008
mm TIR for turning machines;
(E)
The positioning accuracies, with all compensations available, are
less (better) than;
(i)
0.001o on any rotary axis;
(ii)
(I)
0.004 mm along any linear axis (overall positioning) for grinding
machines;
(II)
0.006 mm along any linear axis (overall positioning) for milling
machines; and
(III)
0.010 mm along any linear axis (overall positioning) for turning
machines;
(F)
Capable of turning or boring of diameters equal or greater than
2 meters;
3.2.
Electrical discharge machines (EDM);
(a)
Of the wire feed type that have five or more axes that can be coordinated
simultaneously for contouring control;
(b)
Non-wire EDMs that have two or more contouring rotary axes and that
can be coordinated simultaneously for contouring control.
3.3.
Other machine tools for removing metals, ceramics, or composites;
(a)
By means of:
(A)
Water or other liquid jets, including those employing abrasive additives;
(B)
Electron beam; or
(C)
Laser beam; and
(b)
Having two or more rotary axes that:
(A)
Can be coordinated simultaneously for contouring control; and
(1)
Have a positioning accuracy of less (better) than 0.003°.
4.
Software
4.1.
Software specially designed or modified for the development, production,
or use of equipment controlled in sub-categories 1, 2, or 3 above:
4.2.
Specific software as follows;
(a)
Software to provide adaptive control and having both of the following
characteristics:
(A)
For flexible manufacturing units (FMUs) that consist at least of
equipment described in (b) (A) and (b) (B) of the definition of
flexible manufacturing units; and
(B)
Capable of generating or modifying in real time processing, part
program data by using the signals obtained simultaneously by means
of at least two detection techniques, such as:
(i)
Machine vision (optical ranging);
(ii)
Infrared imaging;
(iii)
Acoustical imaging (acoustical ranging);
(iv)
Tactile measurement;
(v)
Inertial positioning;
(vi)
Force measurement;
(vii)
Torque measurement;
(b)
Software for electronic devices other than those controlled in items
1 or 2 that provides the numerical control capability of the equipment
controlled in item 60.1 of Annex 3.
5.
Technology
5.1.
Technology for the development of equipment controlled in items 1, 2,
or 3 above, 6 or 7 below; and of item 4.
5.2.
Technology for the production of equipment controlled in items 1, 2,
or 3 above, 6 or 7 below;
5.3.
Other technology
(a)
For the development of interactive graphics as an integrated part
in numerical control units for preparation or modification of part
programs;
(b)
For the development of integration software for incorporation of expert
systems for advanced decision support of shop floor operations into
numerical control units;
6.
Components and parts for machine tools included in item 3 as follows;
6.1.
Spindle assemblies, consisting of spindles and bearings as a minimal
assembly, with radial (run out) or axial (camming) axis motion in one
revolution of the spindle less (better) than 0.0008 mm TIR;
6.2.
Linear position feedback units (e.g. inductive-type devices, graduated
scales, laser, or infrared systems) having with compensation, an overall
accuracy better than 800 + (600 x L x 10^-3) NM, where L equals the
effective length in millimetres of the linear measurement; except measuring
interferometer systems, without closed or open loop feedback, containing
a laser to measure slide movement errors of machine tools, dimensional
inspection machines, or similar equipment; and
6.3.
Rotary position feedback units (e.g. inductive-type devices, graduated
scales, laser, or infrared systems) having, with compensation, an accuracy
less (better) than 0.00025° of arc; except measuring interferometer
systems, without closed or open loop feedback, containing a laser to
measure slide movement errors of machine tools, dimensional inspection
machines, or similar equipment;
6.4.
Slide way assemblies consisting of a minimal assembly of ways, bed,
and slide having all of the following characteristics:
(a)
A yaw, pitch, or roll of less (better) than 2 seconds of arc TIR (Ref.ISO/DIS
230-1 over full travel);
(b)
A horizontal straightness of less (better) than 2 µm per 300 mm length;
and
(c)
A vertical straightness of less (better) than 2 µm over full travel
per 300mm length;
6.5
Single point diamond-cutting tool inserts having all of the following
characteristics:
(a)
A flawless and chip-free cutting edge when magnified 400 times in
any direction;
(b)
A cutting radius out-of-roundness less (better) than 0.002 mm TIR
(also peak-to-peak); and
(c)
A cutting radius between 0.1 and 5.0 mm inclusive.
7.
Specially designed components or subassemblies, as follows, capable of
upgrading, according to the manufacturer's specifications, numerical control
units, motion control boards, machine tools, or feedback devices to or
above the levels described in items 1, 2, 3, 6.2, 6.3:
7.1.
Printed circuit boards with mounted components and software
therefor;
7.2.
Compound rotary tables.
Technical
Note: Definitions of Terms:
i.
"accuracy" - Usually measured in terms of inaccuracy, defined as
the maximum deviation, positive or negative, of an indicated value from
an accepted standard of true value.
Ii
"adaptive control" - a control system that adjusts the response
from conditions detected during the operation (Ref.ISO 2806-1980).
iii.
"camming" (axial displacement) - Axial displacement in one revolution
of the main spindle measured in a plane perpendicular to the spindle faceplate
at a point next to the circumference of the spindle faceplate (Ref.ISO
230 Part 11986, paragraph 5.63).
iv.
"compound rotary table" - A table allowing the workpiece to rotate
and tilt about two non-parallel axes, which can be coordinated simultaneously
for contouring control.
v.
"contouring control" - Two or more numerically controlled motions
operating in accordance with instructions that specify the next required
position and the required feed rates to that position. These feed rates
are varied in relation to each other so that a desired contour is generated
(Ref.ISO/DIS 2806-1980).
vi.
"digital computer" - Equipment which can, in the form of one or
more discrete variables:
a.
Accept data:
b.
Store data or instructions in fixed or alterable (writable) storage
devices;
c.
Process data by means of a stored sequence of instructions which is
modifiable; and
d.
Provide output of data.
N.B. Modifications of a stored sequence of instructions include replacement
of fixed storage devices, but not a physical change in wiring or interconnections.
vii.
"flexible manufacturing unit" (FMU) (sometimes also referred to
as "flexible manufacturing system" (FMS) or "flexible manufacturing cell"
(FMC))
An entity which includes a combination of at least:
a.
A digital computer including its own main storage and its own related
equipment; and
b.
Two or more of the following:
(A)
A machine tool described in Annex 3 paragraph 61
(B)
A dimensional inspection machine described in Annex 3 paragraph 52
(C)
A robot described in Annex 3 paragraph 61
(D)
Digitally controlled equipment described in Annex 3 paragraph 51
viii.
"laser" - an assembly of components which produce coherent light
that is amplified by stimulated emission of radiation.
ix.
"main storage" - The primary storage for data or instructions for
rapid access by a central processing unit. It consists of the internal
storage of a digital computer and any hierarchical extension thereto,
such as cache storage or nonsequentially accessed extended storage.
x.
"microprogram" - A sequence of elementary instructions, maintained
in a special storage, the execution of which is initiated by the introduction
of its reference instruction into an instruction register.
xi.
"motion control board" - An electronic assembly specially designed
to provide a computer system with the capability to coordinate simultaneously
the motion of axes of machine tools for contouring control.
xii.
"numerical control". The automatic control of a process performed
by a device that makes use of numeric data usually introduced as the operation
is in progress (Ref.ISO 2382).
xiii.
"part program" - An ordered set of instructions in a language and
in a format required to cause operations to be effected under automatic
control, which is either written in the form of a machine program on an
input medium or prepared as input data for processing in a computer to
obtain a machine program (Ref.ISO 2806-1980).
xiv.
"positioning accuracy" -Of numerically controlled machine tools
is to be determined and presented in conjunction with the requirements
below:
a.
Test conditions (ISO/DIS/230/2 paragraph 3):
(A)
For 12 hours before and during measurements, the machine tool and
accuracy measuring equipment will be kept at the same ambient temperature.
During the premeasurement time, the slides of the machine will be
continuously cycled identically to the way they will be cycled during
the accuracy measurements;
(B)
The machine shall be equipped with any mechanical, electronic, or
software compensation to be exported with the machine;
(C)
Accuracy of measuring equipment for the measurements shall be at least
four times more accurate than the expected machine tool accuracy;
(D)
Power supply for slide drives shall be as follows:
(I)
Line voltage variation shall not be greater than ± 10% of nominal
rated voltage;
(II)
Frequency variation shall not be greater than ± 2 Hz of normal frequency;
(III)
Lineouts of interrupted service are not permitted.
b.
Test program (ISO/DIS/230/2 paragraph 4):
(A)
Feed rate (velocity of slides) during measurement shall be the rapid traverse
rate:
N.B.:
In the case of machine tools which generate optical quality surfaces,
the feed rate shall be equal to or less than 50mm per minute;
(B)
Measurements shall be made in an incremental manner from one limit of
the axis travel to the other without returning to the starting position
for each move to the target position;
(C)
Axes not being measured shall be retained at mid-travel during test
of an axis.
c.
Presentation of test results (ISO/DIS/230/2 paragraph 2); The results
of the measurements must include:
(A)
Positioning accuracy (A) and
(B)
The mean reversal error (B).
xv.
"program" - A sequence of instructions to carry out a process in,
or convertible into, a form executable by an electronic computer.
xvi.
"real-time processing" - Processing of data by an electronic computer
in response to an external event according to time requirements imposed
by the external event.
xvii.
"robot" - A manipulation mechanism, which may be of the continuous
path or of the point-to-point variety, may use sensors and has all the
following characteristics:
a.
Is multifunctional;
b.
Is capable of positioning or orienting material, parts, tools or special
devices through variable movements in three-dimensional space;
c.
Incorporates three or more closed or open loop servo-devices which may
include stepping motors; and
d.
Has user-accessible programmability by means of teach/playback method
or by means of an electronic computer which may be a programmable logic
controller, i.e. without mechanical intervention
N.B. The above definition does not include the following devices:
a.
Manipulation mechanisms which are only manually/teleoperator controllable;
b.
Fixed sequence manipulation mechanisms which are automated moving devices,
operating according to mechanically fixed programmed motions. The program
is mechanically limited by fixed stops, such as pins or cams. The sequence
of motions and the selection of paths or angles are not variable or
changeable by mechanical, electronic or electrical means;
c.
Mechanically controlled variable sequence manipulation mechanisms which
are automated moving devices, operating according to mechanically fixed
programmed motions. The program is mechanically limited by fixed, but
adjustable, stops, such as pins or cams. The sequence of motions and
the selection of paths or angles are variable within the fixed program
pattern. Variations or modifications of the program pattern (e.g. changes
of pins exchanges of cams) in one or more motion axes are accomplished
only through mechanical operations;
d.
Non-servo-controlled variable sequence manipulation mechanisms which
are automated moving devices, operating according to mechanically fixed
programmed motions. The program is variable, but the sequence proceeds
only by the binary signal from mechanically fixed electrical binary
devices or adjustable stops;
e.
Stacker cranes defined as Cartesian coordinate manipulator systems manufactured
as an integral part of a vertical array of storage bins and designed
to access the contents of those bins for storage or retrieval.
f.
Robots specially designed for nonnuclear industrial applications such
as automobile paint-spraying booths.
xviii.
"end effector" - end effectors include grippers, active tooling
units, and any other tooling that is attached to the baseplate on the
end of a robot manipulator arm.
xix.
"run out" (out-of-true-running) - Radial displacement in one revolution
of the main spindle measured in a plane perpendicular to the spindle axis
at a point on the external or internal revolving surface to be tested
(Ref. ISO 230 Part 1-1986, paragraph 5.61).
xx.
"sensors" - Detectors of a physical phenomenon, the output of which
(after conversion into a signal that can be interpreted by a controller)
is able to generate programs or modify programmed instructions or numerical
program data. This includes sensors with machine vision, infrared imaging,
acoustical imaging, tactile feel, inertial position measuring, optical
or acoustic ranging or force or torque measuring capabilities.
xxi.
"software" - A collection of one or more programs or microprograms
fixed in any tangible medium of expression.
xxii.
"tilting spindle" - A tool-holding spindle that, during the machining
process, alters the angular position of its center line with respect to
any other axis.
xxiii.
"user-accessible programmability" The facility allowing a user
to insert, modify or replace programs by means other than:
a.
A physical change in wiring or interconnections; or
b.
The setting of function controls including entry of parameters.
|